In order to avoid man-made faults and accidents caused by improper maintenance, prevent the occurrence of natural faults and accidents of fans and motors in all aspects, so as to give full play to the efficiency of equipment and extend the service life of equipment, therefore, the maintenance of fans must be strengthened. (1) Working system of fan maintenance The fan maintenance personnel must pay attention to the following points: 1. The fan can only be operated when the fan equipment is completely normal. 2. If the fan equipment starts after maintenance, pay attention to whether all parts of the fan are normal. 3. Regularly clean the dust, dirt, water and other impurities inside the fan and gas transmission pipeline, and check whether the impeller is worn and rusted, if any, repair and replace it in time. 4. Regularly replace the lubricating oil (recommended 3-6 months). It is recommended to add N46 (ISO VG46, 30) in summer and N32 (ISO VG32, 20) in winter. The oil level should be at 1/2 of the oil window. 5. Regularly check (3-6 months is recommended) couplings, pulleys, etc. If parts are found to be worn or rusted, they should be repaired and replaced immediately. 6. The equipment shall not be repaired during operation.
Dust leakage may occur when the wet electrostatic precipitator is used at ordinary times, so that the precipitator can not achieve the expected use effect when it is used Wet electrostatic precipitator manufactor Let's specifically analyze the causes of dust leakage. 1. The dust remover is mainly assembled from the clean air chamber and the hopper. In this part, screws are used at the connection position between the upper box and the hopper. If the sealing strip used in this place is unqualified, dust will leak out. In addition to affecting the normal use of the equipment, the poor performance of the dust remover in use will have a great impact on the environment of the whole workshop and the surrounding environment. Even some wet electrostatic precipitators have a lot of materials with recycling value in the recycled dust. two guest customized Wet electrostatic precipitator Improper filtering wind speed used in dedusting may also lead to dust leakage, because the dust will be adsorbed on the filter bag when the temperature is too high, so the resistance of dedusting equipment will increase when it is used, leading to leakage. 3. The dedusting bag is also a device that plays a major role in the operation and use of the equipment. If the density of the bag itself is relatively small, it may cause dust leakage to each other. Therefore, when selecting the bag, it is also necessary to select the one with better quality for use, and it is also necessary to do a good job of maintenance when using it again.
The operating principle of wet electrostatic precipitator is different from other equipment. The dusty gas enters the expanded ash hopper of the wet electrostatic precipitator for pre collection, and is evenly distributed between each filter bag through the guide plate. The dust is retained on the surface of the filter bag. To make the equipment resistance not exceed 1200pa, the high-pressure gas will pulse through the electromagnetic pulse valve, so that the compressed air in the air bag will be ejected from the nozzle hole (called primary air) The surrounding air (called secondary air), which is several times of the primary air, is induced through the venturi to enter the filter bag to make the filter bag expand rapidly in an instant, and shake off the dust with the reverse effect of the air flow to reach the purpose of ash removal. The microcomputer automatic control device is used to adjust the ash cleaning cycle and pulse spraying time randomly according to the dust concentration, so that the dust collector can operate within the resistance range. When changing the bag of the wet electrostatic precipitator, open the top bag changing cover and directly pull out the filter bag, which is simple and convenient to protect. guest customized Wet electrostatic precipitator Wet electrostatic precipitators are mostly used in bag type precipitators. Dust removal bags are installed in the gas box. Wet electrostatic precipitators are mostly external filter type. Dust is collected in the ash hopper of wet electrostatic precipitators through the injection of pulse solenoid valves. The wet electrostatic precipitator is installed in a simple structure. This device is planned as an internal filtering structure, which can change the external pressure of the wet electrostatic precipitator to the internal pressure. In this way, the shell of the wet electrostatic precipitator can be structured without external iron plate sealing, which saves costs and does not hinder the use of the wet electrostatic precipitator. The processing of wet electrostatic precipitator is particularly important. In recent years, some Wet electrostatic precipitator manufactor Small manufacturers use small sewing machines as processing equipment, and use low-quality thread as raw materials during processing, which is fake, and the processing level is far behind. The wet electrostatic precipitator will open lines, cracks, and drop the bottom after a short time of operation. Although the size of the cloth bag is slightly smaller, it can also be used, but after absorbing the dust with large specific gravity, the bag will drop after a period of use.
Wet electrostatic precipitator manufactor In the use of wet electrostatic precipitator, we will encounter problems of one kind or another. If we do not know how to solve them, we will not know what to do. What are the reasons for the failure of wet electrostatic precipitator? Next, I will analyze it for you. (1) customized Wet electrostatic precipitator The causes of electrical failure include: electrical components are damaged, corona electrode is not adjusted properly, and porcelain bushing and post insulator through the wall are damaged. ① The electrical components are damaged, such as the fuse is blown, the high-voltage silicon rectifier tube is broken down or the thyristor is damaged, which can lead to the power failure; If the milliammeter is damaged or the transformer fails, the phenomenon of fault type (3) will occur. ② If the nickel chromium alloy wire is not used, the corona electrode will be rusted and broken after being used for a short time. The tension of corona wire is uneven, the force is uneven, and the overload of individual corona electrode will also cause the corona electrode to break; If the corona electrode is not installed in place, deviates from the center of the settling tube, or has too much scale, the electric field will flash over frequently, or even the operation will be interrupted. ③ If the mechanical properties of the through wall porcelain bushing and post insulator are not up to standard and cannot bear the tension of the upper and lower hangers, the insulator will be damaged and cracked. The insulator box temperature control is unreasonable, and the temperature is low or changes violently, which will also cause the insulator to be damaged and cracked; Excessive scale on the surface of insulator will also cause damage and crack of insulator. The final result is that the electric field is grounded, the operation of the electrostatic precipitator is interrupted, and faults (2) and (4) occur.
guest customized Wet electrostatic precipitator WESP has the advantages of high dust removal efficiency, small pressure loss, simple operation, low energy consumption, no moving parts, no secondary dust, low maintenance costs, short production downtime, can work below the flue gas dew point temperature, can be combined with other flue gas treatment equipment due to its compact structure, and diversified design forms. The wet electrostatic precipitator uses liquid to wash the dust collecting electrode surface for dust removal, which can effectively collect fine particles (PM2.5 dust, SO3 acid mist, aerosol), heavy metals (Hg, As, Se, Pb, Cr), organic pollutants (polycyclic aromatic hydrocarbons, dioxins), etc. After the wet electrostatic precipitator is used, the smoke and dust emission in the wet flue gas can reach 10mg/m3 or even below 5mg/m3, and the dust collection performance has nothing to do with the dust characteristics, Wet electrostatic precipitator manufactor It is suitable for the treatment of wet flue gas, especially for the treatment of dusty flue gas after wet desulfurization in power plants and steel plants. However, the equipment investment cost is high, and it needs to be used together with other dedusting equipment. Its investment, technical economy and operating cost should be evaluated from an overall perspective.
(3) The main faults and causes of the fan may occur during the operation of the fan. For the faults generated, the causes must be quickly identified and solved in time to prevent accidents. Faults in the Operation of 4-72-12 Centrifugal Fan and the Causes Table Fault Name Causes Severe Vibration of Bearing Box 1. The fan shaft is different from the motor shaft, and the coupling is installed askew. 2. The casing or air inlet rubs with the impeller. 3. The foundation stiffness is not enough or firm. 4. Impeller rivet is loose or wheel disc is deformed. 5. The impeller shaft disk and shaft are loose, and the coupling bolt is movable. 6. The connection between casing and bracket, bearing box and bracket, bearing box and seat is loose. 7. The air inlet and outlet pipes of the fan are poorly installed, causing vibration. 8. The rotor is unbalanced. Bearing temperature rise is too high 1. The bearing box vibrates violently. 2. The lubricating grease is poor in quality, deteriorated or overfilled, or contains dust, sand, dirt and other impurities. 3. The tightening force of connecting bolts of bearing cover seat is too large or too small. 4. The shaft and rolling bearing are installed askew, and the front and rear bearings are not concentric. 5. The rolling bearing is damaged. The motor current is too high and the temperature rise is too high. 1. The throttle valve in the air inlet pipe is not closed tightly when driving. 2. The flow exceeds the specified value, or the air duct leaks. 3. The gas density conveyed by the fan is too high. 4. The input voltage of the motor is too low or the power supply is cut off individually. 5. The coupling is improperly connected, the leather ring is too tight or the gap is uneven. 6. Affected by the violent vibration of the bearing box. 7. Affected by deterioration or failure of parallel fans. When the belt slides down, the two pulleys are not in the same plane with each other. Belt runout The distance between two pulleys is too close or the belt is too long.