Axial flow centrifugal fan manufactor In the use of wet electrostatic precipitator, we will encounter problems of one kind or another. If we do not know how to solve them, we will not know what to do. What are the reasons for the failure of wet electrostatic precipitator? Next, I will analyze it for you. （1） major Axial flow centrifugal fan The causes of electrical failure include: electrical components are damaged, corona electrode is not adjusted properly, and porcelain bushing and post insulator through the wall are damaged. ① The electrical components are damaged, such as the fuse is blown, the high-voltage silicon rectifier tube is broken down or the thyristor is damaged, which can lead to the power failure; If the milliammeter is damaged or the transformer fails, the phenomenon of fault type (3) will occur. ② If the nickel chromium alloy wire is not used, the corona electrode will be rusted and broken after being used for a short time. The tension of corona wire is uneven, the force is uneven, and the overload of individual corona electrode will also cause the corona electrode to break; If the corona electrode is not installed in place, deviates from the center of the settling tube, or has too much scale, the electric field will flash over frequently, or even the operation will be interrupted. ③ If the mechanical properties of the through wall porcelain bushing and post insulator are not up to standard and cannot bear the tension of the upper and lower hangers, the insulator will be damaged and cracked. The insulator box temperature control is unreasonable, and the temperature is low or changes violently, which will also cause the insulator to be damaged and cracked; Excessive scale on the surface of insulator will also cause damage and crack of insulator. The final result is that the electric field is grounded, the operation of the electrostatic precipitator is interrupted, and faults (2) and (4) occur.
Correct maintenance is an important guarantee for the safe and reliable operation of the fan and the improvement of its service life. Therefore, Axial flow centrifugal fan manufactor When using fans, full attention must be paid. Impeller maintenance: at the initial stage of impeller operation and during all regular inspections, whenever there is an opportunity, the impeller must be checked for cracks, wear, dust and other defects. The impeller must be kept clean whenever possible, major Axial flow centrifugal fan The steel wire brush shall be used regularly to remove the dust and rust on the impeller. As the travel time increases, the dust can not be evenly attached to the impeller, which will cause damage to the balance of the impeller and even cause rotor vibration. As long as the impeller is repaired, it needs to be dynamically balanced again. If possible, the portable trial dynamic balancing instrument can be used for on-site balancing. Before dynamic balancing, check whether all fastening bolts are tightened. Since the impeller has been operating in an unbalanced state for a period of time, these bolts may have become loose. Bearing maintenance: frequently check the oil supply of bearing lubricating oil. If the box leaks oil, tighten the bolts of the end cover a little. If this is not enough, you may have to use new sealing packing. When the bearing lubricating oil is in normal use, it should be replaced at least once every six months. When it is used for the first time, it should be done after 200 hours of operation. The second oil change should be done in 1 to 2 months. After that, the lubricating oil should be checked once a week. If the lubricating oil does not deteriorate, the oil change can be extended to 2 to 4 months. The specified brand of lubricating oil (specified on the general drawing) must be used when replacing, The old oil in the oil tank shall be completely drained and cleaned before new oil can be filled. If the fan bearing needs to be replaced, pay attention to the following matters: before installing the new bearing, the bearing and bearing box must be very clean. Place the bearing in the oil with a temperature of about 70~80 ℃ and heat it before installing it on the shaft. Do not force assembly to avoid damaging the shaft. Maintenance of other supporting equipment: see the respective user manual for the maintenance of various supporting equipment, including motors, electric actuators, instruments, meters, etc. These operating instructions are provided by each supporting manufacturer. The manufacturer will pack these instructions together and provide them to the user
The use of wet electrostatic precipitators is becoming more and more common. How much do you know about the equipment? Today, I'm going to popularize knowledge for you and talk about the advantages and disadvantages of wet electrostatic precipitator. Let's learn together. Advantages of electrostatic precipitator High purification efficiency, capable of spreading fine particles of more than 0.01 microns. In the design, different operating parameters can be used to meet the required purification efficiency. ⑵ The resistance loss is small, generally below 20 mm water column. Compared with cyclone dust collector, the total power consumption is small even considering the power consumption of power supply unit and rapping mechanism. ⑶ Yichang Axial flow centrifugal fan The allowable operating temperature is high. For example, the allowable operating temperature of SHWB type circuit dust collector is 250 ℃. Other types can reach 350~400 ℃ or higher. ⑷ Large gas processing range. ⑸ major Axial flow centrifugal fan Automatic operation control can be fully realized. Disadvantages of electrostatic precipitator The equipment is relatively complex, requiring a high level of equipment allocation, installation and maintenance management. ⑵ There are certain requirements for the specific resistance of dust, so there is a certain selectivity for dust, which can not make all dust obtain high purification efficiency. ⑶ It is greatly affected by the operating conditions such as air temperature and temperature. If the same kind of dust is operated at different temperatures and humidities, the results will be different. Some dust can work well at a certain temperature and humidities, but the ESP can hardly be used at another temperature and humidities due to the change of dust resistance. ⑷ Axial flow centrifugal fan manufactor The primary investment is large, and the horizontal electrostatic precipitator covers a large area. ⑸ At present, the practical effect in some enterprises can not meet the design requirements.
Dust leakage may occur when the wet electrostatic precipitator is used at ordinary times, so that the precipitator can not achieve the expected use effect when it is used Axial flow centrifugal fan manufactor Let's specifically analyze the causes of dust leakage. 1. The dust remover is mainly assembled from the clean air chamber and the hopper. In this part, screws are used at the connection position between the upper box and the hopper. If the sealing strip used in this place is unqualified, dust will leak out. In addition to affecting the normal use of the equipment, the poor performance of the dust remover in use will have a great impact on the environment of the whole workshop and the surrounding environment. Even some wet electrostatic precipitators have a lot of materials with recycling value in the recycled dust. two Yichang major Axial flow centrifugal fan Improper filtering wind speed used in dedusting may also lead to dust leakage, because the dust will be adsorbed on the filter bag when the temperature is too high, so the resistance of dedusting equipment will increase when it is used, leading to leakage. 3. The dedusting bag is also a device that plays a major role in the operation and use of the equipment. If the density of the bag itself is relatively small, it may cause dust leakage to each other. Therefore, when selecting the bag, it is also necessary to select the one with better quality for use, and it is also necessary to do a good job of maintenance when using it again.
major Axial flow centrifugal fan The reasons for failure caused by unstable operation are: improper temperature control of insulator box; The gas distributor grid is blocked, and the sediment electrode has too thick scale; Improper adjustment of water film; The oxygen content in the system exceeds the standard. ① Insufficient steam pressure and blocked steam pipeline may cause low temperature of insulator box. In the long run, the insulator surface temperature is low, and tar and dust particles accumulate, causing electric field short circuit. If the temperature of insulator box rises too fast, or the temperature changes violently during operation, the insulator will be cracked. ② Axial flow centrifugal fan manufactor If intermittent flushing cannot be carried out as required during operation, the tar accumulated on the sediment pipe wall is difficult to be thoroughly cleaned, which, accumulated over time, not only causes excessive resistance to equipment operation, but also leads to damage to the electric field. ③ During maintenance, the water film is not adjusted as required, the water film is uneven or not thick enough, and after putting into operation, the phenomenon described in fault (4) will occur. The above situation also occurs when the water film is damaged during operation. ④ The reason for the explosion of the electrostatic precipitator is that the oxygen content in the gas exceeds the standard, the mixed explosive gas is formed in the equipment and reaches the explosion limit, and the explosion occurs when encountering electric sparks.
Main working principles of wet electrostatic precipitator: major Axial flow centrifugal fan Spray the water mist to the discharge electrode and corona area. The water mist will split and further atomize after being charged in the powerful corona field formed by the barbed electrode. The collision interception, adsorption and coagulation of electric field force and charged water mist will jointly trap the dust particles. Finally, the dust particles will reach the dust collecting electrode and be trapped under the drive of electric field force. The water forms a continuous water film on the dust collecting electrode, and the captured dust is washed into the ash hopper and discharged with water. Operating principle of wet electrostatic precipitator. The dedusting process of electrostatic precipitator can be divided into four stages: gas ionization; The dust is charged with ions; Charged dust moves towards the electrode; Remove the dust on the electrode. Only the objects removed by wet electrostatic precipitation are dust and droplets, but their working principles are different due to the differences in physical characteristics between droplets and dust. In principle, Yichang Axial flow centrifugal fan First of all, the existence of water droplets has an impact on the electrode discharge. To form emitting ions, free electrons in the metal electrode must obtain enough energy to overcome the ionization energy and cross the surface barrier to become emitting electrons. It is an effective measure to reduce the surface barrier by bringing water on the electrode surface. After the metal surface is covered with water, the original "metal air" interface is divided into "metal water" interface and "water air" interface. The potential barrier of the latter two interfaces is much lower than that of the former interface. In this way, after the metal surface is filled with water, the original high barrier will be divided into two low barriers, which will greatly weaken the blocking effect of the surface barrier on free electrons and make electrons easy to launch. In addition, Axial flow centrifugal fan manufactor Under the action of electric field, various impurity ions in water can easily cross the surface barrier and become emission ions. All of these have changed the electrode discharge effect, enabling corona discharge under low voltage. Secondly, due to the existence of water droplets, the resistance of water is relatively small. When water droplets combine with dust, the specific resistance of dust with high specific electricity decreases, so the working state of wet electrostatic precipitator will be more stable; In addition, since the wet electrostatic precipitator is washed by water flow and has no rapping device, it will not produce secondary dust.
