Dust removal equipment company In the use of wet electrostatic precipitator, we will encounter problems of one kind or another. If we do not know how to solve them, we will not know what to do. What are the reasons for the failure of wet electrostatic precipitator? Next, I will analyze it for you. (1) large Dust removal equipment The causes of electrical failure include: electrical components are damaged, corona electrode is not adjusted properly, and porcelain bushing and post insulator through the wall are damaged. ① The electrical components are damaged, such as the fuse is blown, the high-voltage silicon rectifier tube is broken down or the thyristor is damaged, which can lead to the power failure; If the milliammeter is damaged or the transformer fails, the phenomenon of fault type (3) will occur. ② If the nickel chromium alloy wire is not used, the corona electrode will be rusted and broken after being used for a short time. The tension of corona wire is uneven, the force is uneven, and the overload of individual corona electrode will also cause the corona electrode to break; If the corona electrode is not installed in place, deviates from the center of the settling tube, or has too much scale, the electric field will flash over frequently, or even the operation will be interrupted. ③ If the mechanical properties of the through wall porcelain bushing and post insulator are not up to standard and cannot bear the tension of the upper and lower hangers, the insulator will be damaged and cracked. The insulator box temperature control is unreasonable, and the temperature is low or changes violently, which will also cause the insulator to be damaged and cracked; Excessive scale on the surface of insulator will also cause damage and crack of insulator. The final result is that the electric field is grounded, the operation of the electrostatic precipitator is interrupted, and faults (2) and (4) occur.
(2) Precautions for normal operation of fan 1. If the flow is found to be too large, which does not meet the operating requirements, or less flow is required in a short time, the throttling device can be used to adjust to meet the operating requirements. 2. The sensitivity of thermometer and oil pointer shall be checked regularly. 3. In case of any abnormal phenomenon during the start-up, shutdown or operation of the fan, it shall be checked in time. 4. For minor faults found in the inspection, find out the causes in time and try to eliminate or deal with them. If minor faults cannot be eliminated or major faults are found, repair them immediately. 5. In addition to replacing the lubricating oil during each maintenance, the lubricating oil shall also be replaced regularly. Observe the oil level at ordinary times and replenish lubricating oil in time.
Dazhou large Dust removal equipment WESP has the advantages of high dust removal efficiency, small pressure loss, simple operation, low energy consumption, no moving parts, no secondary dust, low maintenance costs, short production downtime, can work below the flue gas dew point temperature, can be combined with other flue gas treatment equipment due to its compact structure, and diversified design forms. The wet electrostatic precipitator uses liquid to wash the dust collector surface for dust removal, which can effectively collect fine particles (PM2.5 dust, SO3 acid mist, aerosol), heavy metals (Hg As、Se、Pb、Cr)、 Organic pollutants (PAHs, dioxins), etc. After the wet electrostatic precipitator is used, the smoke and dust emission in the wet flue gas can reach 10mg/m3 or even below 5mg/m3, and the dust collection performance has nothing to do with the dust characteristics, Dust removal equipment company It is suitable for the treatment of wet flue gas, especially for the treatment of dusty flue gas after wet desulfurization in power plants and steel plants. However, the equipment investment cost is high, and it needs to be used together with other dedusting equipment. Its investment, technical economy and operating cost should be evaluated from an overall perspective.
Main working principles of wet electrostatic precipitator: large Dust removal equipment Spray the water mist to the discharge electrode and corona area. The water mist will split and further atomize after being charged in the powerful corona field formed by the barbed electrode. The collision interception, adsorption and coagulation of electric field force and charged water mist will jointly trap the dust particles. Finally, the dust particles will reach the dust collecting electrode and be trapped under the drive of electric field force. The water forms a continuous water film on the dust collecting electrode, and the captured dust is washed into the ash hopper and discharged with water. Operating principle of wet electrostatic precipitator. The dedusting process of electrostatic precipitator can be divided into four stages: gas ionization; The dust is charged with ions; Charged dust moves towards the electrode; Remove the dust on the electrode. Only the objects removed by wet electrostatic precipitation are dust and droplets, but their working principles are different due to the differences in physical characteristics between droplets and dust. In principle, Dazhou Dust removal equipment First of all, the existence of water droplets has an impact on the electrode discharge. To form emitting ions, free electrons in the metal electrode must obtain enough energy to overcome the ionization energy and cross the surface barrier to become emitting electrons. It is an effective measure to reduce the surface barrier by bringing water on the electrode surface. After the metal surface is covered with water, the original "metal air" interface is divided into "metal water" interface and "water air" interface. The potential barrier of the latter two interfaces is much lower than that of the former interface. In this way, after the metal surface is filled with water, the original high barrier will be divided into two low barriers, which will greatly weaken the blocking effect of the surface barrier on free electrons and make electrons easy to launch. In addition, Dust removal equipment company Under the action of electric field, various impurity ions in water can easily cross the surface barrier and become emission ions. All of these have changed the electrode discharge effect, enabling corona discharge under low voltage. Secondly, due to the existence of water droplets, the resistance of water is relatively small. When water droplets combine with dust, the specific resistance of dust with high specific electricity decreases, so the working state of wet electrostatic precipitator will be more stable; In addition, since the wet electrostatic precipitator is washed by water flow and has no rapping device, it will not produce secondary dust.
2. The influence of the total pressure deviation Δ H of the fan itself was not considered during selection. When the actual total pressure of the fan was positive deviation, the flow increased; When the actual total pressure of the fan is negative deviation, the flow decreases. See (a) below. The relationship between the deviation of the pipe network characteristic curve and the total pressure and the flow can be eliminated by one of the following methods when the fan starts to officially operate after new installation, or when the flow is too large or too small during use. 1. Use the opening and closing of throttling device to adjust the flow. 2. Increase or decrease the flow by increasing or decreasing the fan speed. 3. Use a new fan with higher or lower pressure to increase or decrease the flow. 4. Change the pipe network to reduce the resistance coefficient of the pipe network to increase the flow. It must be pointed out that throttling devices are generally used to regulate the flow. However, when the actual flow is much larger than the required flow, this method wastes too much power and is very uneconomical. If conditions permit, the fan speed is usually reduced or the fan with lower pressure is replaced. When the throttling device is fully open, the flow is still too small. At this time, the throttling device has lost its function, so try to reduce the resistance coefficient of the pipe network to increase the flow, or increase the fan speed and replace the fan with higher pressure. However, the speed of the fans directly connected to the motor and the coupling cannot be changed generally. Only the fan driven by the pulley can increase or decrease the speed by changing the diameter of the pulley, but the speed of the fan cannot exceed the speed max in the performance and selection table.
large Dust removal equipment The wet electrostatic precipitator mainly has two structural forms. One is to use corrosion-resistant conductive materials (which can be non-metallic materials with excellent conductivity or metal materials with corrosion-resistant characteristics) as the dust collector, and the other is to use non-conductive non-metallic materials as the dust collector by forming a conductive water film through water spray or overflow. Wet electrostatic precipitators can also be divided into cross flow type (horizontal) and vertical flow type (vertical) according to the flow direction of waste gas. The cross flow type is mostly plate structure, Dazhou Dust removal equipment The gas flows in and out in the horizontal direction, and the structure is similar to the dry electrostatic precipitator; The vertical flow type is mostly tubular structure, and the gas flow direction is vertical. Generally speaking, the efficiency of vertical flow wet electrostatic precipitator is twice as high as that of cross flow wet electrostatic precipitator under the condition of the same ventilation cross-sectional area. The dust deposited on the electrode plate can be washed down by water. Wet dust removal can avoid the re flying of captured dust and achieve high dust removal efficiency. Since there is no rapping device, the operation is also more reliable. The device that forms conductive film on the surface of the dust collector by means of water spray or overflow water has problems of corrosion, sludge and sewage treatment. It is only used when the dust concentration of the gas is low and the dust removal efficiency is required to be high; The wet electrostatic precipitator using corrosion-resistant conductive materials as dust collector does not need long-term water spraying or overflow water, Dust removal equipment company Regular flushing is only carried out according to the operating conditions of the system, and only a small amount of water is consumed. This part of water can be recycled, and the dust collection system is basically free of secondary pollution.