Emergency stop: large Wet electrostatic precipitator company In case of one of the following situations during the unit commissioning, emergency shutdown shall be carried out immediately. The emergency stop operation is to press the stop button of the main motor, and then carry out the remedial work after the shutdown; The centrifugal fan suddenly vibrates strongly and has exceeded the trip value; There is scratch or abnormal friction sound inside the machine body; large Wet electrostatic precipitator Smoke occurs at any bearing or seal, or the temperature of a bearing rises sharply to the alarm value; When the oil pressure is lower than the alarm value and cannot be restored to normal; The liquid level in the oil tank is low, and there is suction phenomenon; When the axial displacement value increases significantly and reaches the alarm value;
(3) The main faults and causes of the fan may occur during the operation of the fan. For the faults generated, the causes must be quickly identified and solved in time to prevent accidents. Faults in the Operation of 4-72-12 Centrifugal Fan and the Causes Table Fault Name Causes Severe Vibration of Bearing Box 1. The fan shaft is different from the motor shaft, and the coupling is installed askew. 2. The casing or air inlet rubs with the impeller. 3. The foundation stiffness is not enough or firm. 4. Impeller rivet is loose or wheel disc is deformed. 5. The impeller shaft disk and shaft are loose, and the coupling bolt is movable. 6. The connection between casing and bracket, bearing box and bracket, bearing box and seat is loose. 7. The air inlet and outlet pipes of the fan are poorly installed, causing vibration. 8. The rotor is unbalanced. Bearing temperature rise is too high 1. The bearing box vibrates violently. 2. The lubricating grease is poor in quality, deteriorated or overfilled, or contains dust, sand, dirt and other impurities. 3. The tightening force of connecting bolts of bearing cover seat is too large or too small. 4. The shaft and rolling bearing are installed askew, and the front and rear bearings are not concentric. 5. The rolling bearing is damaged. The motor current is too high and the temperature rise is too high. 1. The throttle valve in the air inlet pipe is not closed tightly when driving. 2. The flow exceeds the specified value, or the air duct leaks. 3. The gas density conveyed by the fan is too high. 4. The input voltage of the motor is too low or the power supply is cut off individually. 5. The coupling is improperly connected, the leather ring is too tight or the gap is uneven. 6. Affected by the violent vibration of the bearing box. 7. Affected by deterioration or failure of parallel fans. When the belt slides down, the two pulleys are not in the same plane with each other. Belt runout The distance between two pulleys is too close or the belt is too long.
The fan is allowed to start at full voltage or at reduced voltage, but it should be noted that the current at full voltage starting is about 5~7 times the rated current, and the reduced voltage starting torque is proportional to the square of the current. When the grid capacity is insufficient, the reduced voltage starting should be used. (When the power is greater than 11KW, it is advisable to adopt the step-down starting.) When the fan is in test run, Wet electrostatic precipitator company Carefully read the product manual and check whether the wiring method is consistent with the wiring diagram; Carefully check whether the working voltage of the power supply to the fan meets the requirements, whether the power supply is out of phase or in phase, and whether the capacity of the electrical components provided meets the requirements. During commissioning, the number of people shall not be less than two. One person shall control the power supply and the other person shall observe the operation of the fan. If any abnormality is found, stop the machine immediately for inspection; First, check whether the rotation direction is correct; After the fan starts to run, immediately check whether the running current is balanced and whether the current exceeds the rated current; large Wet electrostatic precipitator If there is no normal phenomenon, stop the machine for inspection. After five minutes of operation, stop the machine to check whether the fan is abnormal, and start the machine again after confirming that there is no abnormal phenomenon. When the two speed fan is tested, start the low speed fan first and check whether the rotation direction is correct; When starting the high-speed train, the fan must be stopped before starting to prevent the switch tripping and motor damage caused by high-speed reverse rotation. When the fan reaches the normal speed, check whether the input current of the fan is normal, and the operating current of the fan cannot exceed its rated current. If the operating current exceeds its rated current, check whether the voltage supplied to the fan is normal. The motor power required by the fan refers to the higher power required for centrifugal fan and fan box when the air inlet is fully open under certain working conditions. If the air inlet is fully opened for operation, the motor may be damaged. During fan commissioning, it is better to close the valve on the inlet or outlet pipeline of the fan, open the valve gradually after operation until the required working condition is reached, and pay attention to whether the operating current of the fan exceeds the rated current
large Wet electrostatic precipitator Common fault: the working medium of the fan in the cement industry often contains a certain amount of homogeneous particles with different sizes and shapes, such as the induced draft fan of the dust removal system and the blower for pneumatic conveying. Because these fans work in the dusty air flow, the dust particles in the air flow will not only wear the fan, but also attach ash on the fan blades, and the wear and ash deposition are uneven. As a result, the balance of the fan rotor is destroyed, which causes the fan vibration and shortens the life of the fan. In serious cases, the fan can not work normally. In particular, the fan blades are most severely worn, Wet electrostatic precipitator company It not only destroys the flow characteristics in the fan, but also easily leads to major accidents such as blade fracture and runaway. The wear of transmission parts is also a common problem of fans, including various shafts, rollers, reducers, motors, pumps and other bearing positions, bearing seats, keyways, threads and other parts. The traditional repair welding machine processing method is easy to cause material damage, resulting in deformation or fracture of parts, with greater limitations; Brush plating and spray re machining methods often require outsourcing, which not only requires long repair cycle and high cost, but also can not fundamentally solve the causes of wear (poor impact resistance and yield of metal) because the repair materials are metal materials; Many parts can only be scrapped and replaced, which greatly increases the production cost and inventory of spare parts, leaving the enterprise's good resource advantage idle and wasted
Dust leakage may occur when the wet electrostatic precipitator is used at ordinary times, so that the precipitator can not achieve the expected use effect when it is used Wet electrostatic precipitator company Let's specifically analyze the causes of dust leakage. 1. The dust remover is mainly assembled from the clean air chamber and the hopper. In this part, screws are used at the connection position between the upper box and the hopper. If the sealing strip used in this place is unqualified, dust will leak out. In addition to affecting the normal use of the equipment, the poor performance of the dust remover in use will have a great impact on the environment of the whole workshop and the surrounding environment. Even some wet electrostatic precipitators have a lot of materials with recycling value in the recycled dust. two Liling large Wet electrostatic precipitator Improper filtering wind speed used in dedusting may also lead to dust leakage, because the dust will be adsorbed on the filter bag when the temperature is too high, so the resistance of dedusting equipment will increase when it is used, leading to leakage. 3. The dedusting bag is also a device that plays a major role in the operation and use of the equipment. If the density of the bag itself is relatively small, it may cause dust leakage to each other. Therefore, when selecting the bag, it is also necessary to select the one with better quality for use, and it is also necessary to do a good job of maintenance when using it again.
(2) Precautions for normal operation of fan 1. If the flow is found to be too large, which does not meet the operating requirements, or less flow is required in a short time, the throttling device can be used to adjust to meet the operating requirements. 2. The sensitivity of thermometer and oil pointer shall be checked regularly. 3. In case of any abnormal phenomenon during the start-up, shutdown or operation of the fan, it shall be checked in time. 4. For minor faults found in the inspection, find out the causes in time and try to eliminate or deal with them. If minor faults cannot be eliminated or major faults are found, repair them immediately. 5. In addition to replacing the lubricating oil during each maintenance, the lubricating oil shall also be replaced regularly. Observe the oil level at ordinary times and replenish lubricating oil in time.