Main working principles of wet electrostatic precipitator: major Wet dedusting Spray the water mist to the discharge electrode and corona area, the water mist will split and further atomize after being charged in the powerful corona field formed by the barbed electrode, and the collision interception, adsorption and coagulation of electric field force and charged water mist will jointly trap the dust particles, and finally the dust particles will reach the dust collector under the drive of electric field force and be trapped. The water forms a continuous water film on the dust collecting electrode, and the captured dust is washed into the ash hopper and discharged with water. Operating principle of wet electrostatic precipitator. The dedusting process of electrostatic precipitator can be divided into four stages: gas ionization; The dust is charged with ions; Charged dust moves towards the electrode; Remove the dust on the electrode. Only the objects removed by wet electrostatic precipitation are dust and droplets, but their working principles are different due to the differences in physical characteristics between droplets and dust. In principle, Qingdao Wet dedusting First of all, the existence of water droplets has an impact on the electrode discharge. To form emitting ions, free electrons in the metal electrode must obtain enough energy to overcome the ionization energy and cross the surface barrier to become emitting electrons. It is an effective measure to reduce the surface barrier by bringing water on the electrode surface. After the metal surface is covered with water, the original "metal air" interface is divided into "metal water" interface and "water air" interface. The potential barrier of the latter two interfaces is much lower than that of the former interface. In this way, after the metal surface is filled with water, the original high barrier will be divided into two low barriers, which will greatly weaken the blocking effect of the surface barrier on free electrons and make electrons easy to launch. In addition, Wet dedusting manufactor Under the action of electric field, various impurity ions in water can easily cross the surface barrier and become emission ions. All of these have changed the electrode discharge effect, enabling corona discharge under low voltage. Secondly, due to the existence of water droplets, the resistance of water is relatively small. When water droplets combine with dust, the specific resistance of dust with high specific electricity decreases, so the working state of wet electrostatic precipitator will be more stable; In addition, since the wet electrostatic precipitator is washed by water flow and has no rapping device, it will not produce secondary dust.

（3） The main faults and causes of the fan may occur during the operation of the fan. For the faults generated, the causes must be quickly identified and solved in time to prevent accidents. Faults in the Operation of 4-72-12 Centrifugal Fan and the Causes Table Fault Name Causes Severe Vibration of Bearing Box 1. The fan shaft is different from the motor shaft, and the coupling is installed askew. 2. The casing or air inlet rubs with the impeller. 3. The foundation stiffness is not enough or firm. 4. Impeller rivet is loose or wheel disc is deformed. 5. The impeller shaft disk and shaft are loose, and the coupling bolt is movable. 6. The connection between casing and bracket, bearing box and bracket, bearing box and seat is loose. 7. The air inlet and outlet pipes of the fan are poorly installed, causing vibration. 8. The rotor is unbalanced. Bearing temperature rise is too high 1. The bearing box vibrates violently. 2. The lubricating grease is poor in quality, deteriorated or overfilled, or contains dust, sand, dirt and other impurities. 3. The tightening force of connecting bolts of bearing cover seat is too large or too small. 4. The shaft and rolling bearing are installed askew, and the front and rear bearings are not concentric. 5. The rolling bearing is damaged. The motor current is too high and the temperature rise is too high. 1. The throttle valve in the air inlet pipe is not closed tightly when driving. 2. The flow exceeds the specified value, or the air duct leaks. 3. The gas density conveyed by the fan is too high. 4. The input voltage of the motor is too low or the power supply is cut off individually. 5. The coupling is improperly connected, the leather ring is too tight or the gap is uneven. 6. Affected by the violent vibration of the bearing box. 7. Affected by deterioration or failure of parallel fans. When the belt slides down, the two pulleys are not in the same plane with each other. Belt runout The distance between two pulleys is too close or the belt is too long.

major Wet dedusting Common fault: the working medium of the fan in the cement industry often contains a certain amount of homogeneous particles with different sizes and shapes, such as the induced draft fan of the dust removal system and the blower for pneumatic conveying. Because these fans work in the dusty air flow, the dust particles in the air flow will not only wear the fan, but also attach ash on the fan blades, and the wear and ash deposition are uneven. As a result, the balance of the fan rotor is destroyed, which causes the fan vibration and shortens the life of the fan. In serious cases, the fan can not work normally. In particular, the fan blades are most severely worn, Wet dedusting manufactor It not only destroys the flow characteristics in the fan, but also easily leads to major accidents such as blade fracture and runaway. The wear of transmission parts is also a common problem of fans, including various shafts, rollers, reducers, motors, pumps and other bearing positions, bearing seats, keyways, threads and other parts. The traditional repair welding machine processing method is easy to cause material damage, resulting in deformation or fracture of parts, with greater limitations; Brush plating and spray re machining methods often require outsourcing, which not only requires long repair cycle and high cost, but also can not fundamentally solve the causes of wear (poor impact resistance and yield of metal) because the repair materials are metal materials; Many parts can only be scrapped and replaced, which greatly increases the production cost and inventory of spare parts, leaving the enterprise's good resource advantage idle and wasted

Selection and application of fan performance (I) Description of fan performance: 1. № 10, 12, 16, 20 are converted according to dimensionless performance of № 10 model. 2. № 5, 6, 8 are converted according to dimensionless performance of № 5 model. 3. № 5 and below shall be determined according to the performance of the measured prototype. Note: According to the dimensionless performance curve conversion formula, total pressure H=ρ u2 H (Pa) flow Q=900 π D22 uQ (m3/h) shaft power N=N × D22u3 ρ/4000 (kw), where D2 - impeller outer diameter (m) u - impeller outer edge linear speed (m/s) ρ - gas density (Kg/m3), the required power rate shall be based on shaft power plus mechanical loss and motor reserve. 4. The solid line is № 5 model, and the dotted line is № 10 model. The performance of the fan is expressed by the flow, total pressure, main shaft speed, shaft power, efficiency and other parameters of the fan, and there are certain relationships between the parameters, which are listed in the following table. The relationship of fan performance parameters changes density ρ, speed n changes speed n, atmospheric pressure P, gas temperature t Q1/Q2=n1/n2 H1/H2=(n1/n2) 2 ρ 1/ρ 2 N1/N2=(n1/n2) 3 ρ 1/ρ 2 η 1=η 2 Q1/Q2=n1/n2 H1/H2=(n1/n2) 2 (P1/P2) (273+t2/273+t1) N1/N2=(n1/n2) 3 (P1/P2) (273+t2/273+t1) η 1=η 2 Note: 1. In the middle, Q represents flow (m3/h), H represents total pressure (Pa), N represents shaft power (kw), η represents full pressure efficiency, ρ represents density (kg/m3), t represents temperature (℃), n represents speed (r/min), and P represents atmospheric pressure (Pa). 2. The footnote symbol 2 indicates the known performance and related parameters, and the footnote symbol 1 indicates the required performance and related parameters. （

Correct maintenance is an important guarantee for the safe and reliable operation of the fan and the improvement of its service life. Therefore, Wet dedusting manufactor When using fans, full attention must be paid. Impeller maintenance: at the initial stage of impeller operation and during all regular inspections, whenever there is an opportunity, the impeller must be checked for cracks, wear, dust and other defects. The impeller must be kept clean whenever possible, major Wet dedusting The steel wire brush shall be used regularly to remove the dust and rust on the impeller. As the travel time increases, the dust can not be evenly attached to the impeller, which will cause damage to the balance of the impeller and even cause rotor vibration. As long as the impeller is repaired, it needs to be dynamically balanced again. If possible, the portable trial dynamic balancing instrument can be used for on-site balancing. Before dynamic balancing, check whether all fastening bolts are tightened. Since the impeller has been operating in an unbalanced state for a period of time, these bolts may have become loose. Bearing maintenance: frequently check the oil supply of bearing lubricating oil. If the box leaks oil, tighten the bolts of the end cover a little. If this is not enough, you may have to use new sealing packing. When the bearing lubricating oil is in normal use, it should be replaced at least once every six months. When it is used for the first time, it should be done after 200 hours of operation. The second oil change should be done in 1 to 2 months. After that, the lubricating oil should be checked once a week. If the lubricating oil does not deteriorate, the oil change can be extended to 2 to 4 months. The specified brand of lubricating oil (specified on the general drawing) must be used when replacing, The old oil in the oil tank shall be completely drained and cleaned before new oil can be filled. If the fan bearing needs to be replaced, pay attention to the following matters: before installing the new bearing, the bearing and bearing box must be very clean. Place the bearing in the oil with a temperature of about 70~80 ℃ and heat it before installing it on the shaft. Do not force assembly to avoid damaging the shaft. Maintenance of other supporting equipment: see the respective user manual for the maintenance of various supporting equipment, including motors, electric actuators, instruments, meters, etc. These operating instructions are provided by each supporting manufacturer. The manufacturer will pack these instructions together and provide them to the user

Qingdao Wet dedusting manufactor What is the operation content of wet electrostatic precipitator. The dust vapor of the wet electrostatic precipitator enters the middle and lower shells through the air inlet, and the dust vapor enters the upper shell according to the precipitator. In the whole process, dust and gas are separated due to various practical functions of the dust bag. The dust removal bag expands greatly under the instantaneous reverse direction effect of the cyclone, so that the dust accumulated on the surface of the dust removal bag decreases, and the filter bag of the dust remover is modified. According to the whole cleaning process and time addition of the dedusting bag, try to stack a large amount of smoke and dust on the filter bag of the electrostatic induction precipitator. According to the size of the dedusting bag, the amount of steam gradually decreases, and the friction resistance of the dedusting bag increases. The smoke and dust are absorbed by the dust removal bag, and the vapor enters the upper shell through the filter screen pipe and is discharged from the vent. major Wet dedusting In order to control the friction resistance within the limit range, a dedusting pulse controller is required to output steam. Open the pressure regulating valve in sequence, open the pulse solenoid valve of the wet electrostatic precipitator, and the pulse solenoid valve will instantly compress the air in the airbag. Dust falls into the silo and is discharged from the shell through the discharge valve.