2. The influence of the total pressure deviation Δ H of the fan itself was not considered during selection. When the actual total pressure of the fan was positive deviation, the flow increased; When the actual total pressure of the fan is negative deviation, the flow decreases. See (a) below. The relationship between the deviation of the pipe network characteristic curve and the total pressure and the flow can be eliminated by one of the following methods when the fan starts to officially operate after new installation, or when the flow is too large or too small during use. 1. Use the opening and closing of throttling device to adjust the flow. 2. Increase or decrease the flow by increasing or decreasing the fan speed. 3. Use a new fan with higher or lower pressure to increase or decrease the flow. 4. Change the pipe network to reduce the resistance coefficient of the pipe network to increase the flow. It must be pointed out that throttling devices are generally used to regulate the flow. However, when the actual flow is much larger than the required flow, this method wastes too much power and is very uneconomical. If conditions permit, the fan speed is usually reduced or the fan with lower pressure is replaced. When the throttling device is fully open, the flow is still too small. At this time, the throttling device has lost its function, so try to reduce the resistance coefficient of the pipe network to increase the flow, or increase the fan speed and replace the fan with higher pressure. However, the speed of the fans directly connected to the motor and the coupling cannot be changed generally. Only the fan driven by the pulley can increase or decrease the speed by changing the diameter of the pulley, but the speed of the fan cannot exceed the speed max in the performance and selection table.
Shaoguan customized Wet electrostatic precipitator WESP has the advantages of high dust removal efficiency, small pressure loss, simple operation, low energy consumption, no moving parts, no secondary dust, low maintenance costs, short production downtime, can work below the flue gas dew point temperature, can be combined with other flue gas treatment equipment due to its compact structure, and diversified design forms. The wet electrostatic precipitator uses liquid to wash the dust collector surface for dust removal, which can effectively collect fine particles (PM2.5 dust, SO3 acid mist, aerosol), heavy metals (Hg As、Se、Pb、Cr)、 Organic pollutants (PAHs, dioxins), etc. After the wet electrostatic precipitator is used, the smoke and dust emission in the wet flue gas can reach 10mg/m3 or even below 5mg/m3, and the dust collection performance has nothing to do with the dust characteristics, Wet electrostatic precipitator manufactor It is suitable for the treatment of wet flue gas, especially for the treatment of dusty flue gas after wet desulfurization in power plants and steel plants. However, the equipment investment cost is high, and it needs to be used together with other dedusting equipment. Its investment, technical economy and operating cost should be evaluated from an overall perspective.
Selection and application of fan performance (I) Description of fan performance: 1. № 10, 12, 16, 20 are converted according to dimensionless performance of № 10 model. 2. № 5, 6, 8 are converted according to dimensionless performance of № 5 model. 3. № 5 and below shall be determined according to the performance of the measured prototype. Note: According to the dimensionless performance curve conversion formula, total pressure H=ρ u2 H (Pa) flow Q=900 π D22 uQ (m3/h) shaft power N=N × D22u3 ρ/4000 (kw), where D2 - impeller outer diameter (m) u - impeller outer edge linear speed (m/s) ρ - gas density (Kg/m3), the required power rate shall be based on shaft power plus mechanical loss and motor reserve. 4. The solid line is № 5 model, and the dotted line is № 10 model. The performance of the fan is expressed by the flow, total pressure, main shaft speed, shaft power, efficiency and other parameters of the fan, and there are certain relationships between the parameters, which are listed in the following table. The relationship of fan performance parameters changes density ρ, speed n changes speed n, atmospheric pressure P, gas temperature t Q1/Q2=n1/n2 H1/H2=(n1/n2) 2 ρ 1/ρ 2 N1/N2=(n1/n2) 3 ρ 1/ρ 2 η 1=η 2 Q1/Q2=n1/n2 H1/H2=(n1/n2) 2 (P1/P2) (273+t2/273+t1) N1/N2=(n1/n2) 3 (P1/P2) (273+t2/273+t1) η 1=η 2 Note: 1. In the middle, Q represents flow (m3/h), H represents total pressure (Pa), N represents shaft power (kw), η represents full pressure efficiency, ρ represents density (kg/m3), t represents temperature (℃), n represents speed (r/min), and P represents atmospheric pressure (Pa). 2. The footnote symbol 2 indicates the known performance and related parameters, and the footnote symbol 1 indicates the required performance and related parameters. (
customized Wet electrostatic precipitator Common fault: the working medium of the fan in the cement industry often contains a certain amount of homogeneous particles with different sizes and shapes, such as the induced draft fan of the dust removal system and the blower for pneumatic conveying. Because these fans work in the dusty air flow, the dust particles in the air flow will not only wear the fan, but also attach ash on the fan blades, and the wear and ash deposition are uneven. As a result, the balance of the fan rotor is destroyed, which causes the fan vibration and shortens the life of the fan. In serious cases, the fan can not work normally. Especially, the fan blades are worn most seriously, Wet electrostatic precipitator manufactor It not only destroys the flow characteristics in the fan, but also easily leads to major accidents such as blade fracture and runaway. The wear of transmission parts is also a common problem of fans, including various shafts, rollers, reducers, motors, pumps and other bearing positions, bearing seats, keyways, threads and other parts. The traditional repair welding machine processing method is easy to cause material damage, resulting in deformation or fracture of parts, with greater limitations; Brush plating and spray re machining methods often require outsourcing, which not only requires long repair cycle and high cost, but also can not fundamentally solve the causes of wear (poor impact resistance and yield of metal) because the repair materials are metal materials; Many parts can only be scrapped and replaced, which greatly increases the production cost and inventory of spare parts, leaving the enterprise's good resource advantage idle and wasted
Preparations for fan installation. customized Wet electrostatic precipitator Before unpacking the fan, check whether the package is intact, whether the nameplate parameters of the fan meet the requirements, and whether all accompanying accessories are complete. Carefully check whether the fan is deformed or damaged during transportation, whether the fasteners are loose or fall off, and whether the impeller is scratched, and check all parts of the fan. Shaoguan Wet electrostatic precipitator manufactor If any abnormality is found, it shall be repaired before use. Use a 500V megger to measure the insulation resistance between the fan housing and the motor winding. The value should be greater than 0.5 megohm. Otherwise, the motor winding should be dried. The temperature during drying should not exceed 120 ℃. Prepare various materials, tools and sites required for fan installation.