large Wet electrostatic precipitator The reasons for failure caused by unstable operation are: improper temperature control of insulator box; The gas distributor grid is blocked, and the sediment electrode has too thick scale; Improper adjustment of water film; The oxygen content in the system exceeds the standard. ① Insufficient steam pressure and blocked steam pipeline may cause low temperature of insulator box. In the long run, the insulator surface temperature is low, and tar and dust particles accumulate, causing electric field short circuit. If the temperature of insulator box rises too fast, or the temperature changes violently during operation, the insulator will be cracked. ② Wet electrostatic precipitator manufactor If intermittent flushing cannot be carried out as required during operation, the tar accumulated on the sediment pipe wall is difficult to be thoroughly cleaned, which, accumulated over time, not only causes excessive resistance to equipment operation, but also leads to damage to the electric field. ③ During maintenance, the water film is not adjusted as required, the water film is uneven or not thick enough, and after putting into operation, the phenomenon described in fault (4) will occur. The above situation also occurs when the water film is damaged during operation. ④ The reason for the explosion of the electrostatic precipitator is that the oxygen content in the gas exceeds the standard, the mixed explosive gas is formed in the equipment and reaches the explosion limit, and the explosion occurs when encountering electric sparks.
How are dust collectors classified, large Wet electrostatic precipitator Do you know how to distinguish it and how to define its economic type? Let's talk about it from these aspects. 1. Dust removal efficiency. Qingdao Wet electrostatic precipitator Dust removal efficiency refers to the ratio of the amount of dust collected by the dust collector to the amount of dust entering the dust collector. According to the total dedusting efficiency, the dedusters can be divided into: low efficiency dedusters (50~80%), medium efficiency dedusters (80~95%) and high efficiency dedusters (more than 95%). 2. Dust removal resistance. The resistance indicates the pressure loss when the airflow passes through the dust remover. According to the resistance, dust collectors can be divided into: low resistance dust collectors( Δ P<500Pa), medium resistance dust collector( Δ P=500 ~ 2000Pa) and high resistance dust collector( Δ P=2000~20000Pa)。 3. Economy. Economy is one of the important indexes for evaluating the dust collector, which includes the equipment cost and operation and maintenance cost of the dust collector. Among all kinds of dust collectors, the equipment cost of electrostatic precipitator is the highest, followed by bag type dust collector, Venturi tube dust collector, cyclone dust collector is the lowest electrostatic precipitator: the dust removal efficiency is high, generally above 99%, and the design efficiency is up to 99.99%. The wet dust collector is commonly known as "water dust collector" : The filtration efficiency can reach more than 85%, and the integrated desulfurization and dust remover of stone water film+swirl plate>>about 80% of desulfurization and dust removal can reach as high as about 95%.
(2) Precautions for normal operation of fan 1. If the flow is found to be too large, which does not meet the operating requirements, or less flow is required in a short time, the throttling device can be used to adjust to meet the operating requirements. 2. The sensitivity of thermometer and oil pointer shall be checked regularly. 3. In case of any abnormal phenomenon during the start-up, shutdown or operation of the fan, it shall be checked in time. 4. For minor faults found in the inspection, find out the causes in time and try to eliminate or deal with them. If minor faults cannot be eliminated or major faults are found, repair them immediately. 5. In addition to replacing the lubricating oil during each maintenance, the lubricating oil shall also be replaced regularly. Observe the oil level at ordinary times and replenish lubricating oil in time.
The key points of factors to be considered in the technical approach to the transformation of wet electrostatic precipitators: the wet electrostatic precipitators built before the mid-1970s could not meet the requirements of the new emission standards because of the low requirements for boiler smoke and dust emissions, the small selection of equipment capacity, the outdated structure of electrostatic precipitators, aging of dust removal equipment, low dust removal efficiency and other reasons, These electrostatic precipitators have a problem of transformation to further improve efficiency. large Wet electrostatic precipitator manufactor The improvement measures for the original equipment should be considered from both technical and economic aspects, and the following technical approaches are generally adopted: 1. Discover the potential of electrostatic precipitator equipment. For example, adjust the rapping cycle and rapping force of the electrode to improve the corona power and reduce the re flying of dust; Improve the uneven distribution of flue gas velocity and readjust the technical parameters of the airflow distribution device; Adjust the control mode or power supply mode of the power supply equipment. 2、 large Wet electrostatic precipitator Combination with other dedusting equipment. That is, a primary precipitator is added before or after the electrostatic precipitator. 3. Increase the capacity (or dust collection area) of the electrostatic precipitator. That is, add an electric field, or increase or widen the electric field of the electrostatic precipitator.
(3) The main faults and causes of the fan may occur during the operation of the fan. For the faults generated, the causes must be quickly identified and solved in time to prevent accidents. Faults in the Operation of 4-72-12 Centrifugal Fan and the Causes Table Fault Name Causes Severe Vibration of Bearing Box 1. The fan shaft is different from the motor shaft, and the coupling is installed askew. 2. The casing or air inlet rubs with the impeller. 3. The foundation stiffness is not enough or firm. 4. Impeller rivet is loose or wheel disc is deformed. 5. The impeller shaft disk and shaft are loose, and the coupling bolt is movable. 6. The connection between casing and bracket, bearing box and bracket, bearing box and seat is loose. 7. The air inlet and outlet pipes of the fan are poorly installed, causing vibration. 8. The rotor is unbalanced. Bearing temperature rise is too high 1. The bearing box vibrates violently. 2. The lubricating grease is poor in quality, deteriorated or overfilled, or contains dust, sand, dirt and other impurities. 3. The tightening force of connecting bolts of bearing cover seat is too large or too small. 4. The shaft and rolling bearing are installed askew, and the front and rear bearings are not concentric. 5. The rolling bearing is damaged. The motor current is too high and the temperature rise is too high. 1. The throttle valve in the air inlet pipe is not closed tightly when driving. 2. The flow exceeds the specified value, or the air duct leaks. 3. The gas density conveyed by the fan is too high. 4. The input voltage of the motor is too low or the power supply is cut off individually. 5. The coupling is improperly connected, the leather ring is too tight or the gap is uneven. 6. Affected by the violent vibration of the bearing box. 7. Affected by deterioration or failure of parallel fans. When the belt slides down, the two pulleys are not in the same plane with each other. Belt runout The distance between two pulleys is too close or the belt is too long.
Wet electrostatic precipitator manufactor The work starts before the fan is used. one Qingdao Wet electrostatic precipitator manufactor Carefully read the fan operation instructions and product samples, and be familiar with and understand the fan specifications, forms, impeller rotation direction and air flow in and out direction; Check whether all parts of the fan are in good condition again, or they can be installed and used only after being repaired. 2. The fan must be installed with safety devices to prevent accidents, and installed and wired by professionals familiar with relevant safety requirements. 3. The air duct connecting the inlet and outlet of the fan has separate support, and it is not allowed to add the overlapping weight of the duct to the components of the fan; When installing the fan, pay attention to the horizontal position of the fan, and adjust the connection between the joint surface of the fan and the foundation and the air outlet pipe to make it coincide naturally. Forced connection is not allowed. four large Wet electrostatic precipitator After the fan is installed, move the impeller by hand or lever to check whether it is too tight or rubbed, and whether there is any object that hinders the rotation. The test run can be carried out only when there is no abnormal phenomenon. The exposed part of the fan transmission device should be equipped with a protective cover (provided by the user). If the fan inlet is not connected, a protective screen or other installation device (provided by the user) should also be added. 5. The power distribution control box of the fan must match the corresponding fan (power, voltage, pneumatic mode, control mode, etc.). 6. The fan wiring should be made by a professional electrician, and the wiring must be correct and reliable. Especially, the wiring number at the electric control box should be consistent with the number on the fan terminal. The fan shell should be reliably grounded. The grounding must be reliable, and zero connection cannot be used instead of grounding. 7. After all fans are installed, check whether there are any left tool box sundries inside the fan