Electrostatic wet precipitator company Different types of dust remover equipment have their own precautions. When we usually use the dust remover equipment, we should tell my customer friends some application matters. What matters should we consider when using wet electrostatic precipitator? Matters needing attention on the application of wet electrostatic precipitator. 1. The wet electrostatic precipitator shall be put into the insulator chamber electric heating and hot air purging system at least 8 hours in advance to ensure that the temperature of the insulator chamber is more than 60 ℃. 2. The wet desulfurization system of the wet electrostatic precipitator is put into operation early to prevent dry and high-temperature smoke from entering the wet electrostatic precipitator, which will lead to scaling of internal parts and damage of internal anti-corrosion coating. three major Electrostatic wet precipitator The wet dust collector can be opened when the following three conditions are met together: 3.1 The wet electrostatic precipitator is operated with 25% of the oil gun remaining and 35% of the powder feeding is normal and stable or the oil gun is completely withdrawn. 3.2 The temperature of flue gas entering the wet electrostatic precipitator is lower than 70 ℃. 3.3 Desulfurization equipment has been opened. 4. The process of opening the wet electrostatic precipitator: first open the low-pressure water supply system and then the high-pressure power supply system.
major Electrostatic wet precipitator Common fault: the working medium of the fan in the cement industry often contains a certain amount of homogeneous particles with different sizes and shapes, such as the induced draft fan of the dust removal system and the blower for pneumatic conveying. Because these fans work in the dusty air flow, the dust particles in the air flow will not only wear the fan, but also attach ash on the fan blades, and the wear and ash deposition are uneven. As a result, the balance of the fan rotor is destroyed, which causes the fan vibration and shortens the life of the fan. In serious cases, the fan can not work normally. Especially, the fan blades are worn most seriously, Electrostatic wet precipitator company It not only destroys the flow characteristics in the fan, but also easily leads to major accidents such as blade fracture and runaway. The wear of transmission parts is also a common problem of fans, including various shafts, rollers, reducers, motors, pumps and other bearing positions, bearing seats, keyways, threads and other parts. The traditional repair welding machine processing method is easy to cause material damage, resulting in deformation or fracture of parts, with greater limitations; Brush plating and spray re machining methods often require outsourcing, which not only requires long repair cycle and high cost, but also can not fundamentally solve the causes of wear (poor impact resistance and yield of metal) because the repair materials are metal materials; Many parts can only be scrapped and replaced, which greatly increases the production cost and inventory of spare parts, leaving the enterprise's good resource advantage idle and wasted
Correct maintenance is an important guarantee for the safe and reliable operation of the fan and the improvement of its service life. Therefore, Electrostatic wet precipitator company When using fans, full attention must be paid. Impeller maintenance: at the initial stage of impeller operation and during all regular inspections, whenever there is an opportunity, the impeller must be checked for cracks, wear, dust and other defects. The impeller must be kept clean whenever possible, major Electrostatic wet precipitator The steel wire brush shall be used regularly to remove the dust and rust on the impeller. As the travel time increases, the dust can not be evenly attached to the impeller, which will cause damage to the balance of the impeller and even cause rotor vibration. As long as the impeller is repaired, it needs to be dynamically balanced again. If possible, the portable trial dynamic balancing instrument can be used for on-site balancing. Before dynamic balancing, check whether all fastening bolts are tightened. Since the impeller has been operating in an unbalanced state for a period of time, these bolts may have become loose. Bearing maintenance: frequently check the oil supply of bearing lubricating oil. If the box leaks oil, tighten the bolts of the end cover a little. If this is not enough, you may have to use new sealing packing. When the bearing lubricating oil is in normal use, it should be replaced at least once every six months. When it is used for the first time, it should be done after 200 hours of operation. The second oil change should be done in 1 to 2 months. After that, the lubricating oil should be checked once a week. If the lubricating oil does not deteriorate, the oil change can be extended to 2 to 4 months. The specified brand of lubricating oil (specified on the general drawing) must be used when replacing, The old oil in the oil tank shall be completely drained and cleaned before new oil can be filled. If the fan bearing needs to be replaced, pay attention to the following matters: before installing the new bearing, the bearing and bearing box must be very clean. Place the bearing in the oil with a temperature of about 70~80 ℃ and heat it before installing it on the shaft. Do not force assembly to avoid damaging the shaft. Maintenance of other supporting equipment: see the respective user manual for the maintenance of various supporting equipment, including motors, electric actuators, instruments, meters, etc. These operating instructions are provided by each supporting manufacturer. The manufacturer will pack these instructions together and provide them to the user
The use of wet electrostatic precipitators is becoming more and more common. How much do you know about the equipment? Today, I'm going to popularize knowledge for you and talk about the advantages and disadvantages of wet electrostatic precipitator. Let's learn together. Advantages of electrostatic precipitator High purification efficiency, capable of spreading fine particles of more than 0.01 microns. In the design, different operating parameters can be used to meet the required purification efficiency. ⑵ The resistance loss is small, generally below 20 mm water column. Compared with cyclone dust collector, the total power consumption is small even considering the power consumption of power supply unit and rapping mechanism. ⑶ Jinan Electrostatic wet precipitator The allowable operating temperature is high. For example, the allowable operating temperature of SHWB type circuit dust collector is 250 ℃. Other types can reach 350~400 ℃ or higher. ⑷ Large gas processing range. ⑸ major Electrostatic wet precipitator Automatic operation control can be fully realized. Disadvantages of electrostatic precipitator The equipment is relatively complex, requiring a high level of equipment allocation, installation and maintenance management. ⑵ There are certain requirements for the specific resistance of dust, so there is a certain selectivity for dust, which can not make all dust obtain high purification efficiency. ⑶ It is greatly affected by the operating conditions such as air temperature and temperature. If the same kind of dust is operated at different temperatures and humidities, the results will be different. Some dust can work well at a certain temperature and humidities, but the ESP can hardly be used at another temperature and humidities due to the change of dust resistance. ⑷ Electrostatic wet precipitator company The primary investment is large, and the horizontal electrostatic precipitator covers a large area. ⑸ At present, the practical effect in some enterprises can not meet the design requirements.
Main factors affecting the dust removal efficiency of wet electrostatic precipitator. The effect of electrostatic voltage, water volume and dust concentration on wet electrostatic precipitation efficiency is positive, that is, the dust removal efficiency increases with the increase of voltage, water volume and dust concentration. Among them, voltage has the most significant effect on dust removal efficiency, followed by water volume, and dust concentration has the least effect. The combination of static electricity and water mist can significantly improve the dust removal efficiency. The role of water in wet electrostatic precipitation. The water in wet electrostatic precipitator mainly exists as atomized water droplets. According to domestic research, water mist has a series of effects on the improvement of dust removal efficiency of wet electrostatic precipitator, major Electrostatic wet precipitator Main mechanism: the water mist can keep the discharge electrode clean and keep the corona vigorous; The mist particles strike the dust collecting electrode to form a thin and uniform water film, Jinan Electrostatic wet precipitator It can prevent the "secondary flying" of low specific resistance dust from tempering high specific resistance dust and prevent the occurrence of "reverse corona"; For the dust with strong viscosity, the electrode can be prevented from sticking; It is also suitable for collecting those flammable and explosive dust. The water mist is sprayed directly to the discharge electrode and corona area, and the discharge electrode also acts as an atomizer. The same power supply can realize corona discharge, water atomization, water mist and dust particle charging, realizing the organic combination of static electricity and water mist. The water mist is directly sprayed to the discharge electrode, which has a high charge. The collision interception, adsorption and coagulation of water mist with high charge mass ratio in the electric field can greatly improve the dust removal efficiency. The water mist strikes the dust collecting electrode to form water flow down, so that the dust collecting electrode is always kept clean, eliminating the vibrating device, and avoiding a series of problems caused by vibrating dust removal in dry dust removal. In the method of spraying water mist to the discharge electrode and corona area to further atomize the water mist, the static electricity does not directly contact the spray device, so there is almost no insulation problem. This method is completely different from the dedusting technology of "corona discharge atomizes water". The latter is almost impossible to insulate due to the direct contact between water and electricity, and it is actually difficult to achieve industrial application. The barbed electrode can produce a strong electrostatic field, and has a good corona discharge capacity. The electrostatic and water mist work together, and has a high dust removal efficiency