（3） The main faults and causes of the fan may occur during the operation of the fan. For the faults generated, the causes must be quickly identified and solved in time to prevent accidents. Faults in the Operation of 4-72-12 Centrifugal Fan and the Causes Table Fault Name Causes Severe Vibration of Bearing Box 1. The fan shaft is different from the motor shaft, and the coupling is installed askew. 2. The casing or air inlet rubs with the impeller. 3. The foundation stiffness is not enough or firm. 4. Impeller rivet is loose or wheel disc is deformed. 5. The impeller shaft disk and shaft are loose, and the coupling bolt is movable. 6. The connection between casing and bracket, bearing box and bracket, bearing box and seat is loose. 7. The air inlet and outlet pipes of the fan are poorly installed, causing vibration. 8. The rotor is unbalanced. Bearing temperature rise is too high 1. The bearing box vibrates violently. 2. The lubricating grease is poor in quality, deteriorated or overfilled, or contains dust, sand, dirt and other impurities. 3. The tightening force of connecting bolts of bearing cover seat is too large or too small. 4. The shaft and rolling bearing are installed askew, and the front and rear bearings are not concentric. 5. The rolling bearing is damaged. The motor current is too high and the temperature rise is too high. 1. The throttle valve in the air inlet pipe is not closed tightly when driving. 2. The flow exceeds the specified value, or the air duct leaks. 3. The gas density conveyed by the fan is too high. 4. The input voltage of the motor is too low or the power supply is cut off individually. 5. The coupling is improperly connected, the leather ring is too tight or the gap is uneven. 6. Affected by the violent vibration of the bearing box. 7. Affected by deterioration or failure of parallel fans. When the belt slides down, the two pulleys are not in the same plane with each other. Belt runout The distance between two pulleys is too close or the belt is too long.
Selection and application of fan performance (I) Description of fan performance: 1. № 10, 12, 16, 20 are converted according to dimensionless performance of № 10 model. 2. № 5, 6, 8 are converted according to dimensionless performance of № 5 model. 3. № 5 and below shall be determined according to the performance of the measured prototype. Note: According to the dimensionless performance curve conversion formula, total pressure H=ρ u2 H (Pa) flow Q=900 π D22 uQ (m3/h) shaft power N=N × D22u3 ρ/4000 (kw), where D2 - impeller outer diameter (m) u - impeller outer edge linear speed (m/s) ρ - gas density (Kg/m3), the required power rate shall be based on shaft power plus mechanical loss and motor reserve. 4. The solid line is № 5 model, and the dotted line is № 10 model. The performance of the fan is expressed by the flow, total pressure, main shaft speed, shaft power, efficiency and other parameters of the fan, and there are certain relationships between the parameters, which are listed in the following table. The relationship of fan performance parameters changes density ρ, speed n changes speed n, atmospheric pressure P, gas temperature t Q1/Q2=n1/n2 H1/H2=(n1/n2) 2 ρ 1/ρ 2 N1/N2=(n1/n2) 3 ρ 1/ρ 2 η 1=η 2 Q1/Q2=n1/n2 H1/H2=(n1/n2) 2 (P1/P2) (273+t2/273+t1) N1/N2=(n1/n2) 3 (P1/P2) (273+t2/273+t1) η 1=η 2 Note: 1. In the middle, Q represents flow (m3/h), H represents total pressure (Pa), N represents shaft power (kw), η represents full pressure efficiency, ρ represents density (kg/m3), t represents temperature (℃), n represents speed (r/min), and P represents atmospheric pressure (Pa). 2. The footnote symbol 2 indicates the known performance and related parameters, and the footnote symbol 1 indicates the required performance and related parameters. （
large Axial flow centrifugal fan Common fault: the working medium of the fan in the cement industry often contains a certain amount of homogeneous particles with different sizes and shapes, such as the induced draft fan of the dust removal system and the blower for pneumatic conveying. Because these fans work in the dusty air flow, the dust particles in the air flow will not only wear the fan, but also attach ash on the fan blades, and the wear and ash deposition are uneven. As a result, the balance of the fan rotor is destroyed, which causes the fan vibration and shortens the life of the fan. In serious cases, the fan can not work normally. In particular, the fan blades are most severely worn, Axial flow centrifugal fan company It not only destroys the flow characteristics in the fan, but also easily leads to major accidents such as blade fracture and runaway. The wear of transmission parts is also a common problem of fans, including various shafts, rollers, reducers, motors, pumps and other bearing positions, bearing seats, keyways, threads and other parts. The traditional repair welding machine processing method is easy to cause material damage, resulting in deformation or fracture of parts, with greater limitations; Brush plating and spray re machining methods often require outsourcing, which not only requires long repair cycle and high cost, but also can not fundamentally solve the causes of wear (poor impact resistance and yield of metal) because the repair materials are metal materials; Many parts can only be scrapped and replaced, which greatly increases the production cost and inventory of spare parts, leaving the enterprise's good resource advantage idle and wasted
Axial flow centrifugal fan company Different types of dust remover equipment have their own precautions. When we usually use the dust remover equipment, we should tell my customer friends some application matters. What matters should we consider when using wet electrostatic precipitator? Matters needing attention on the application of wet electrostatic precipitator. 1. The wet electrostatic precipitator shall be put into the insulator chamber electric heating and hot air purging system at least 8 hours in advance to ensure that the temperature of the insulator chamber is more than 60 ℃. 2. The wet desulfurization system of the wet electrostatic precipitator is put into operation early to prevent dry and high-temperature smoke from entering the wet electrostatic precipitator, which will lead to scaling of internal parts and damage of internal anti-corrosion coating. three large Axial flow centrifugal fan The wet dust collector can be opened when the following three conditions are met together: 3.1 The wet electrostatic precipitator is operated with 25% of the oil gun remaining and 35% of the powder feeding is normal and stable or the oil gun is completely withdrawn. 3.2 The temperature of flue gas entering the wet electrostatic precipitator is lower than 70 ℃. 3.3 Desulfurization equipment has been opened. 4. The process of opening the wet electrostatic precipitator: first open the low-pressure water supply system and then the high-pressure power supply system.
Mount Huangshan large Axial flow centrifugal fan Forecasts from foreign markets. The member units of China General Machinery Fan Industry Association exported 7969 fans in 2000, with the export delivery value of 81.157 million yuan. From 1991 to 2000, the total number of exported fans was 72876, and the total value of export delivery was 747.26 million yuan. Axial flow centrifugal fan company The trend of global economic integration is becoming more and more obvious. The economies of all countries will further depend on each other. International economic cooperation and exchanges will become closer and closer. The international market is at a stage of significant intersection and integration. At the same time, the pace of global industrial restructuring is accelerating, and significant progress has been made in the scale and depth of international division of labor. Developed countries continue to shift industrial production to capital intensive and technology intensive industries, and labor-intensive products are transferred to developing countries and regions. This provides a good development opportunity for China to play its own advantages and enter the international market. Since the 1970s, China has introduced foreign advanced technology of centrifugal compressor, which has improved the product grade through digestion, absorption and innovation. As long as the quality and delivery time are guaranteed and the price advantage is used, it is competitive internationally. Especially after China's entry into WTO, it is entirely possible to increase the fan export. From the historical analysis, the main export varieties are small and medium-sized fans and fan accessories. The main gap between domestic enterprises producing such fans is that the surface quality cannot meet the export requirements. If the appearance quality is improved and the price is favorable, the prospect in the foreign market is broad. From 1991 to 2000, the fan exports of small and medium-sized fans were not stable enough, and there was no obvious growth trend. However, with the continuous progress of technology, it is expected that the export volume of such fans will continue to increase, and it is predicted that the annual average growth rate will be about 5% on the basis of 2000. large Axial flow centrifugal fan The export of centrifugal compressors and blowers increased significantly from 1991 to 2000, reaching 870000 sets in 2000. The main exporting countries are India, Pakistan, Iran, Vietnam and other developing countries. It is expected that this trend will continue to develop, reaching 1 million units per year.
