customized Boiler centrifugal fan Common fault: the working medium of the fan in the cement industry often contains a certain amount of homogeneous particles with different sizes and shapes, such as the induced draft fan of the dust removal system and the blower for pneumatic conveying. Because these fans work in the dusty air flow, the dust particles in the air flow will not only wear the fan, but also attach ash on the fan blades, and the wear and ash deposition are uneven. As a result, the balance of the fan rotor is destroyed, which causes the fan vibration and shortens the life of the fan. In serious cases, the fan can not work normally. Especially, the fan blades are worn most seriously, Boiler centrifugal fan manufactor It not only destroys the flow characteristics in the fan, but also easily leads to major accidents such as blade fracture and runaway. The wear of transmission parts is also a common problem of fans, including various shafts, rollers, reducers, motors, pumps and other bearing positions, bearing seats, keyways, threads and other parts. The traditional repair welding machine processing method is easy to cause material damage, resulting in deformation or fracture of parts, with greater limitations; Brush plating and spray re machining methods often require outsourcing, which not only requires long repair cycle and high cost, but also can not fundamentally solve the causes of wear (poor impact resistance and yield of metal) because the repair materials are metal materials; Many parts can only be scrapped and replaced, which greatly increases the production cost and inventory of spare parts, leaving the enterprise's good resource advantage idle and wasted

Gas compression and gas transmission machinery is a machine that converts rotating mechanical energy into gas pressure energy and kinetic energy and transports gas. The main structural components of the fan are impeller, casing, air inlet, support, motor, pulley, coupling, silencer, transmission parts (bearings), etc. customized Boiler centrifugal fan The unpowered fan uses the air thermal convection caused by the natural wind force and the indoor and outdoor temperature difference to drive the turbine to rotate, thus using the centrifugal force and negative pressure effect to exhaust the indoor stale hot air. Foshan Boiler centrifugal fan manufactor The fan is related to the transmission and distribution energy consumption of the system, and is a very critical part of building energy conservation. According to the fan inspection conducted by the National Air Conditioning Equipment Quality Supervision and Inspection Center for many years, many fans have problems under rated conditions, so it is necessary to produce and manufacture fans in strict accordance with product standards. customized Boiler centrifugal fan At the beginning of the fan operation, the vibration of the bearing is very small, but with the extension of the operating time, the dust in the fan will be unevenly attached to the impeller, gradually destroying the dynamic balance of the fan, making the bearing vibration gradually increase. Once the vibration reaches the maximum allowable value of 11mm/s of the fan (the maximum allowable value expressed by the amplitude value is as follows), The fan must be shut down for repair (dust accumulation shall be removed and dynamic balance shall be redone). Because it is very dangerous at this time, users must not use it forcibly. When the fan vibration is close to the dangerous value, the vibration measuring instrument will give an alarm.

The selection basis of wet dust collector is as follows. ① customized Boiler centrifugal fan Dust removal efficiency. Whether the efficiency of wet dust collector is high or not is one of the most important performance indicators to be selected. Under certain conditions, the gas flow, specific dust pollutants, and the gas state have a direct impact on the collection efficiency. ② Operational flexibility. Boiler centrifugal fan manufactor Any operating equipment shall consider its negative flow, and the impact on the capture efficiency when the air flow exceeds or is lower than the design value; Similarly, it is necessary to know how to operate when the dust concentration is unstable or continuously higher than the design value. ③ Hydrophobicity. The purification efficiency of wet dust collector for hydrophobic dust is not high, and generally it is not suitable for the operation at the design value. ④ Adhesion. Wet dust collector can purify cohesive dust, but flushing and cleaning shall be considered to prevent blockage, ⑤ corrosiveness. Anticorrosion measures shall be considered when purifying corrosive gas, ⑥ water consumption. How much water is consumed by the dust remover, sewage treatment and anti freezing measures for water in winter. ⑦ Mud treatment. Mud treatment is an inevitable problem for wet dust collectors, and efforts should be made to reduce the harm of pollution. ⑧ Operation and maintenance. Foshan Boiler centrifugal fan manufactor Generally, moving or rotating parts inside the dust remover shall be avoided, and it shall be noted that if the gas passes through the channel section too small, it will cause blockage.

Forecast from domestic market capacity. Foshan Boiler centrifugal fan manufactor Fans vary greatly according to different pressure and flow requirements. Therefore, the fan demand should be differentiated according to its type and size, and predicted according to the demand of different industries. According to incomplete statistics, the annual average growth rate of national fan output was 13.8% from 1980 to 1996. customized Boiler centrifugal fan It is estimated that the total output of wind turbines in China will be 2.6 million to 2.9 million in 2005 and 3.1 million to 3.25 million in 2010. According to the statistics of fan industry over the years, it is predicted that the output of centrifugal compressors will be 1.6 million to 1.8 million in 2005 and 2 million to 2.1 million in 2010; The output of axial compressor is 260000 in 2005, and is expected to reach 360000 in 2010; The market share of turbine compressor and blower will reach about 70% in 2005

The key points of factors to be considered in the technical approach to the transformation of wet electrostatic precipitators: the wet electrostatic precipitators built before the mid-1970s could not meet the requirements of the new emission standards because of the low requirements for boiler smoke and dust emissions, the small selection of equipment capacity, the outdated structure of electrostatic precipitators, aging of dust removal equipment, low dust removal efficiency and other reasons, These electrostatic precipitators have a problem of transformation to further improve efficiency. customized Boiler centrifugal fan manufactor The improvement measures for the original equipment should be considered from both technical and economic aspects, and the following technical approaches are generally adopted: 1. Discover the potential of electrostatic precipitator equipment. For example, adjust the rapping cycle and rapping force of the electrode to improve the corona power and reduce the re flying of dust; Improve the uneven distribution of flue gas velocity and readjust the technical parameters of the airflow distribution device; Adjust the control mode or power supply mode of the power supply equipment. 2、 customized Boiler centrifugal fan Combination with other dedusting equipment. That is, a primary precipitator is added before or after the electrostatic precipitator. 3. Increase the capacity (or dust collection area) of the electrostatic precipitator. That is, add an electric field, or increase or widen the electric field of the electrostatic precipitator.

Selection and application of fan performance (I) Description of fan performance: 1. № 10, 12, 16, 20 are converted according to dimensionless performance of № 10 model. 2. № 5, 6, 8 are converted according to dimensionless performance of № 5 model. 3. № 5 and below shall be determined according to the performance of the measured prototype. Note: According to the dimensionless performance curve conversion formula, total pressure H=ρ u2 H (Pa) flow Q=900 π D22 uQ (m3/h) shaft power N=N × D22u3 ρ/4000 (kw), where D2 - impeller outer diameter (m) u - impeller outer edge linear speed (m/s) ρ - gas density (Kg/m3), the required power rate shall be based on shaft power plus mechanical loss and motor reserve. 4. The solid line is № 5 model, and the dotted line is № 10 model. The performance of the fan is expressed by the flow, total pressure, main shaft speed, shaft power, efficiency and other parameters of the fan, and there are certain relationships between the parameters, which are listed in the following table. The relationship of fan performance parameters changes density ρ, speed n changes speed n, atmospheric pressure P, gas temperature t Q1/Q2=n1/n2 H1/H2=(n1/n2) 2 ρ 1/ρ 2 N1/N2=(n1/n2) 3 ρ 1/ρ 2 η 1=η 2 Q1/Q2=n1/n2 H1/H2=(n1/n2) 2 (P1/P2) (273+t2/273+t1) N1/N2=(n1/n2) 3 (P1/P2) (273+t2/273+t1) η 1=η 2 Note: 1. In the middle, Q represents flow (m3/h), H represents total pressure (Pa), N represents shaft power (kw), η represents full pressure efficiency, ρ represents density (kg/m3), t represents temperature (℃), n represents speed (r/min), and P represents atmospheric pressure (Pa). 2. The footnote symbol 2 indicates the known performance and related parameters, and the footnote symbol 1 indicates the required performance and related parameters. （