The fan is allowed to start at full voltage or at reduced voltage, but it should be noted that the current at full voltage starting is about 5~7 times the rated current, and the reduced voltage starting torque is proportional to the square of the current. When the grid capacity is insufficient, the reduced voltage starting should be used. (When the power is greater than 11KW, it is advisable to adopt the step-down starting.) When the fan is in test run, Wet electrostatic precipitator company Carefully read the product manual and check whether the wiring method is consistent with the wiring diagram; Carefully check whether the working voltage of the power supply to the fan meets the requirements, whether the power supply is out of phase or in phase, and whether the capacity of the electrical components provided meets the requirements. During commissioning, the number of people shall not be less than two. One person shall control the power supply and the other person shall observe the operation of the fan. If any abnormality is found, stop the machine immediately for inspection; First, check whether the rotation direction is correct; After the fan starts to run, immediately check whether the running current is balanced and whether the current exceeds the rated current; major Wet electrostatic precipitator If there is no normal phenomenon, stop the machine for inspection. After five minutes of operation, stop the machine to check whether the fan is abnormal, and start the machine again after confirming that there is no abnormal phenomenon. When the two speed fan is tested, start the low speed fan first and check whether the rotation direction is correct; When starting the high-speed train, the fan must be stopped before starting to prevent the switch tripping and motor damage caused by high-speed reverse rotation. When the fan reaches the normal speed, check whether the input current of the fan is normal, and the operating current of the fan cannot exceed its rated current. If the operating current exceeds its rated current, check whether the voltage supplied to the fan is normal. The motor power required by the fan refers to the higher power required for centrifugal fan and fan box when the air inlet is fully open under certain working conditions. If the air inlet is fully opened for operation, the motor may be damaged. During fan commissioning, it is better to close the valve on the inlet or outlet pipeline of the fan, open the valve gradually after operation until the required working condition is reached, and pay attention to whether the operating current of the fan exceeds the rated current
The wet electrostatic precipitator is mainly used to purify water vapor, odor, acid mist and other harmful substances in the exhaust gas discharged by the factory. As an air pollution control equipment, it has also been widely used. let's Wet electrostatic precipitator company Understand its system composition together. 1. Composition of wet electrostatic precipitator system. According to its working principle, the control system of wet electrostatic precipitator generally includes high pressure system, water treatment system, low pressure heating and hot air purging system, upper computer system, etc. 2. Design of wet electrostatic precipitator system. (1) major Wet electrostatic precipitator High voltage system and wet electrostatic precipitator charge the dust through corona discharge of high voltage system. The charged dust reaches the dust collecting plate under the effect of electric field force, and then the dust is removed by regular scouring. (2) Jingmen major Wet electrostatic precipitator Water treatment system. This system deals with the problem of secondary water pollution. It is mainly the water discharged after equipment spraying and flushing, which contains a lot of acid substances and fine particles. Direct discharge will cause secondary pollution. The recycling of water in the equipment consists of two steps: neutralization and acid removal, and separation of suspended solids, so that the sewage can be turned into industrial water suitable for spraying. (3) Heating system. The heating system includes insulator incubator heating, hot air purging heating, and the hot air purging system is composed of fan, butterfly valve and heater. When it starts actively, it starts in the order of fan, butterfly valve and heater. When actively closing, it shall be closed in reverse order. (4) Upper computer system. The selected upper computer system is an industrial control computer, and the network front-end computer is used to enable the system to have extraordinary data acquisition and processing capabilities, so as to meet the requirements of wet electrostatic precipitator for centralized management, decentralized control, energy conservation and emission reduction.
How are dust collectors classified, major Wet electrostatic precipitator Do you know how to distinguish it and how to define its economic type? Let's talk about it from these aspects. 1. Dust removal efficiency. Jingmen Wet electrostatic precipitator Dust removal efficiency refers to the ratio of the amount of dust collected by the dust collector to the amount of dust entering the dust collector. According to the total dedusting efficiency, the dedusters can be divided into: low efficiency dedusters (50~80%), medium efficiency dedusters (80~95%) and high efficiency dedusters (more than 95%). 2. Dust removal resistance. The resistance indicates the pressure loss when the airflow passes through the dust remover. According to the resistance, dust collectors can be divided into low resistance dust collectors (Δ P<500Pa), medium resistance dust collectors (Δ P=500 ~ 2000Pa) and high resistance dust collectors (Δ P=2000 ~ 20000Pa). 3. Economy. Economy is one of the important indexes for evaluating the dust collector, which includes the equipment cost and operation and maintenance cost of the dust collector. Among all kinds of dust collectors, the equipment cost of electrostatic precipitator is the highest, followed by bag type dust collector, Venturi tube dust collector, cyclone dust collector is the lowest electrostatic precipitator: the dust removal efficiency is high, generally above 99%, and the design efficiency is up to 99.99%. The wet dust collector is commonly known as "water dust collector" : The filtration efficiency can reach more than 85%, and the integrated desulfurization and dust remover of stone water film+swirl plate>>about 80% of desulfurization and dust removal can reach as high as about 95%.
(3) The main faults and causes of the fan may occur during the operation of the fan. For the faults generated, the causes must be quickly identified and solved in time to prevent accidents. Faults in the Operation of 4-72-12 Centrifugal Fan and the Causes Table Fault Name Causes Severe Vibration of Bearing Box 1. The fan shaft is different from the motor shaft, and the coupling is installed askew. 2. The casing or air inlet rubs with the impeller. 3. The foundation stiffness is not enough or firm. 4. Impeller rivet is loose or wheel disc is deformed. 5. The impeller shaft disk and shaft are loose, and the coupling bolt is movable. 6. The connection between casing and bracket, bearing box and bracket, bearing box and seat is loose. 7. The air inlet and outlet pipes of the fan are poorly installed, causing vibration. 8. The rotor is unbalanced. Bearing temperature rise is too high 1. The bearing box vibrates violently. 2. The lubricating grease is poor in quality, deteriorated or overfilled, or contains dust, sand, dirt and other impurities. 3. The tightening force of connecting bolts of bearing cover seat is too large or too small. 4. The shaft and rolling bearing are installed askew, and the front and rear bearings are not concentric. 5. The rolling bearing is damaged. The motor current is too high and the temperature rise is too high. 1. The throttle valve in the air inlet pipe is not closed tightly when driving. 2. The flow exceeds the specified value, or the air duct leaks. 3. The gas density conveyed by the fan is too high. 4. The input voltage of the motor is too low or the power supply is cut off individually. 5. The coupling is improperly connected, the leather ring is too tight or the gap is uneven. 6. Affected by the violent vibration of the bearing box. 7. Affected by deterioration or failure of parallel fans. When the belt slides down, the two pulleys are not in the same plane with each other. Belt runout The distance between two pulleys is too close or the belt is too long.
major Wet electrostatic precipitator The wet electrostatic precipitator mainly has two structural forms. One is to use corrosion-resistant conductive materials (which can be non-metallic materials with excellent conductivity or metal materials with corrosion-resistant characteristics) as the dust collector, and the other is to use non-conductive non-metallic materials as the dust collector by forming a conductive water film through water spray or overflow. Wet electrostatic precipitators can also be divided into cross flow type (horizontal) and vertical flow type (vertical) according to the flow direction of waste gas. The cross flow type is mostly plate structure, Jingmen Wet electrostatic precipitator The gas flows in and out in the horizontal direction, and the structure is similar to the dry electrostatic precipitator; The vertical flow type is mostly tubular structure, and the gas flow direction is vertical. Generally speaking, the efficiency of vertical flow wet electrostatic precipitator is twice as high as that of cross flow wet electrostatic precipitator under the condition of the same ventilation cross-sectional area. The dust deposited on the electrode plate can be washed down by water. Wet dust removal can avoid the re flying of captured dust and achieve high dust removal efficiency. Since there is no rapping device, the operation is also more reliable. The device that forms conductive film on the surface of the dust collector by means of water spray or overflow water has problems of corrosion, sludge and sewage treatment. It is only used when the dust concentration of the gas is low and the dust removal efficiency is required to be high; The wet electrostatic precipitator using corrosion-resistant conductive materials as dust collector does not need long-term water spraying or overflow water, Wet electrostatic precipitator company Regular flushing is only carried out according to the operating conditions of the system, and only a small amount of water is consumed. This part of water can be recycled, and the dust collection system is basically free of secondary pollution.
major Wet electrostatic precipitator The reasons for failure caused by unstable operation are: improper temperature control of insulator box; The gas distributor grid is blocked, and the sediment electrode has too thick scale; Improper adjustment of water film; The oxygen content in the system exceeds the standard. ① Insufficient steam pressure and blocked steam pipeline may cause low temperature of insulator box. In the long run, the insulator surface temperature is low, and tar and dust particles accumulate, causing electric field short circuit. If the temperature of insulator box rises too fast, or the temperature changes violently during operation, the insulator will be cracked. ② Wet electrostatic precipitator company If intermittent flushing cannot be carried out as required during operation, the tar accumulated on the sediment pipe wall is difficult to be thoroughly cleaned, which, accumulated over time, not only causes excessive resistance to equipment operation, but also leads to damage to the electric field. ③ During maintenance, the water film is not adjusted as required, the water film is uneven or not thick enough, and after putting into operation, the phenomenon described in fault (4) will occur. The above situation also occurs when the water film is damaged during operation. ④ The reason for the explosion of the electrostatic precipitator is that the oxygen content in the gas exceeds the standard, the mixed explosive gas is formed in the equipment and reaches the explosion limit, and the explosion occurs when encountering electric sparks.