Selection and application of fan performance (I) Description of fan performance: 1. № 10, 12, 16, 20 are converted according to dimensionless performance of № 10 model. 2. № 5, 6, 8 are converted according to dimensionless performance of № 5 model. 3. № 5 and below shall be determined according to the performance of the measured prototype. Note: According to the dimensionless performance curve conversion formula, total pressure H=ρ u2 H (Pa) flow Q=900 π D22 uQ (m3/h) shaft power N=N × D22u3 ρ/4000 (kw), where D2 - impeller outer diameter (m) u - impeller outer edge linear speed (m/s) ρ - gas density (Kg/m3), the required power rate shall be based on shaft power plus mechanical loss and motor reserve. 4. The solid line is № 5 model, and the dotted line is № 10 model. The performance of the fan is expressed by the flow, total pressure, main shaft speed, shaft power, efficiency and other parameters of the fan, and there are certain relationships between the parameters, which are listed in the following table. The relationship of fan performance parameters changes density ρ, speed n changes speed n, atmospheric pressure P, gas temperature t Q1/Q2=n1/n2 H1/H2=(n1/n2) 2 ρ 1/ρ 2 N1/N2=(n1/n2) 3 ρ 1/ρ 2 η 1=η 2 Q1/Q2=n1/n2 H1/H2=(n1/n2) 2 (P1/P2) (273+t2/273+t1) N1/N2=(n1/n2) 3 (P1/P2) (273+t2/273+t1) η 1=η 2 Note: 1. In the middle, Q represents flow (m3/h), H represents total pressure (Pa), N represents shaft power (kw), η represents full pressure efficiency, ρ represents density (kg/m3), t represents temperature (℃), n represents speed (r/min), and P represents atmospheric pressure (Pa). 2. The footnote symbol 2 indicates the known performance and related parameters, and the footnote symbol 1 indicates the required performance and related parameters. （
Preparations for fan installation. large Furnace fan Before unpacking the fan, check whether the package is intact, whether the nameplate parameters of the fan meet the requirements, and whether all accompanying accessories are complete. Carefully check whether the fan is deformed or damaged during transportation, whether the fasteners are loose or fall off, and whether the impeller is scratched, and check all parts of the fan. Hangzhou Furnace fan company If any abnormality is found, it shall be repaired before use. Use a 500V megger to measure the insulation resistance between the fan housing and the motor winding. The value should be greater than 0.5 megohm. Otherwise, the motor winding should be dried. The temperature during drying should not exceed 120 ℃. Prepare various materials, tools and sites required for fan installation.
Among all kinds of mechanical and electrical equipment in all walks of life in China, the motors matched with fans account for about 60% of the installed capacity of national motors, and the power consumption accounts for about one-third of the total power generation in China. In particular, Furnace fan company Most fans have the phenomenon of pulling a cart from a horse during use. In addition, due to changes in production and technology, it is necessary to frequently adjust the gas flow, pressure, temperature, etc; Many units still adopt the backward way of adjusting the opening degree of the wind shield or valve to adjust the gas flow, pressure, temperature, etc. In fact, this is to meet the requirements of process and working conditions for gas flow regulation by artificially increasing resistance at the cost of wasting electric energy and money. This backward regulation mode not only wastes valuable energy, but also has poor regulation accuracy, which is difficult to meet the requirements of modern industrial production and services, and has serious negative effects. With the continuous improvement and development of frequency conversion technology in recent ten years. The performance of variable frequency speed regulation is becoming increasingly perfect, large Furnace fan It has been widely used in AC speed regulation in different fields. It has brought considerable economic benefits to enterprises and promoted the automation process of industrial production.
How are dust collectors classified, large Furnace fan Do you know how to distinguish it and how to define its economic type? Let's talk about it from these aspects. 1. Dust removal efficiency. Hangzhou Furnace fan Dust removal efficiency refers to the ratio of the amount of dust collected by the dust collector to the amount of dust entering the dust collector. According to the total dedusting efficiency, the dedusters can be divided into: low efficiency dedusters (50~80%), medium efficiency dedusters (80~95%) and high efficiency dedusters (more than 95%). 2. Dust removal resistance. The resistance indicates the pressure loss when the airflow passes through the dust remover. According to the resistance, dust collectors can be divided into low resistance dust collectors (Δ P<500Pa), medium resistance dust collectors (Δ P=500 ～ 2000Pa) and high resistance dust collectors (Δ P=2000 ～ 20000Pa). 3. Economy. Economy is one of the important indexes for evaluating dust remover, which includes equipment cost and operation and maintenance cost of dust remover. Among all kinds of dust collectors, the equipment cost of electrostatic precipitator is the highest, followed by bag type dust collector, Venturi tube dust collector, cyclone dust collector is the lowest electrostatic precipitator: the dust removal efficiency is high, generally above 99%, and the design efficiency is up to 99.99%. The wet dust collector is commonly known as "water dust collector" : The filtration efficiency can reach more than 85%, and the integrated desulfurization and dust remover of stone water film+swirl plate>>about 80% of desulfurization and dust removal can reach as high as about 95%.
2. The influence of the total pressure deviation Δ H of the fan itself was not considered during selection. When the actual total pressure of the fan was positive deviation, the flow increased; When the actual total pressure of the fan is negative deviation, the flow decreases. See (a) below. The relationship between the deviation of the pipe network characteristic curve and the total pressure and the flow can be eliminated by one of the following methods when the fan starts to officially operate after new installation, or when the flow is too large or too small during use. 1. Use the opening and closing of throttling device to adjust the flow. 2. Increase or decrease the flow by increasing or decreasing the fan speed. 3. Use a new fan with higher or lower pressure to increase or decrease the flow. 4. Change the pipe network to reduce the resistance coefficient of the pipe network to increase the flow. It must be pointed out that throttling devices are generally used to regulate the flow. However, when the actual flow is much larger than the required flow, this method wastes too much power and is very uneconomical. If conditions permit, the fan speed is usually reduced or the fan with lower pressure is replaced. When the throttling device is fully open, the flow is still too small. At this time, the throttling device has lost its function, so try to reduce the resistance coefficient of the pipe network to increase the flow, or increase the fan speed and replace the fan with higher pressure. However, the speed of the fans directly connected to the motor and the coupling cannot be changed generally. Only the fan driven by the pulley can increase or decrease the speed by changing the diameter of the pulley, but the speed of the fan cannot exceed the speed max in the performance and selection table.
Gas compression and gas transmission machinery is a machine that converts rotating mechanical energy into gas pressure energy and kinetic energy and transports gas. The main structural components of the fan are impeller, casing, air inlet, support, motor, pulley, coupling, silencer, transmission parts (bearings), etc. large Furnace fan The unpowered fan uses the air thermal convection caused by the natural wind force and the indoor and outdoor temperature difference to drive the turbine to rotate, thus using the centrifugal force and negative pressure effect to exhaust the indoor stale hot air. Hangzhou Furnace fan company The fan is related to the transmission and distribution energy consumption of the system, and is a very critical part of building energy conservation. According to the fan inspection conducted by the National Air Conditioning Equipment Quality Supervision and Inspection Center for many years, many fans have problems under rated conditions, so it is necessary to produce and manufacture fans in strict accordance with product standards. large Furnace fan At the beginning of the fan operation, the vibration of the bearing is very small, but with the extension of the operating time, the dust in the fan will be unevenly attached to the impeller, gradually destroying the dynamic balance of the fan, making the bearing vibration gradually increase. Once the vibration reaches the maximum allowable value of 11mm/s of the fan (the maximum allowable value expressed by the amplitude value is as follows), The fan must be shut down for repair (dust accumulation shall be removed and dynamic balance shall be redone). Because it is very dangerous at this time, users must not use it forcibly. When the fan vibration is close to the dangerous value, the vibration measuring instrument will give an alarm.
