large Dust exhaust centrifugal fan Common fault: the working medium of the fan in the cement industry often contains a certain amount of homogeneous particles with different sizes and shapes, such as the induced draft fan of the dust removal system and the blower for pneumatic conveying. Because these fans work in the dusty air flow, the dust particles in the air flow will not only wear the fan, but also attach ash on the fan blades, and the wear and ash deposition are uneven. As a result, the balance of the fan rotor is destroyed, which causes the fan vibration and shortens the life of the fan. In serious cases, the fan can not work normally. In particular, the fan blades are most severely worn, Dust exhaust centrifugal fan company It not only destroys the flow characteristics in the fan, but also easily leads to major accidents such as blade fracture and runaway. The wear of transmission parts is also a common problem of fans, including various shafts, rollers, reducers, motors, pumps and other bearing positions, bearing seats, keyways, threads and other parts. The traditional repair welding machine processing method is easy to cause material damage, resulting in deformation or fracture of parts, with greater limitations; Brush plating and spray re machining methods often require outsourcing, which not only requires long repair cycle and high cost, but also can not fundamentally solve the causes of wear (poor impact resistance and yield of metal) because the repair materials are metal materials; Many parts can only be scrapped and replaced, which greatly increases the production cost and inventory of spare parts, leaving the enterprise's good resource advantage idle and wasted

Correct maintenance is an important guarantee for the safe and reliable operation of the fan and the improvement of its service life. Therefore, Dust exhaust centrifugal fan company When using fans, full attention must be paid. Impeller maintenance: at the initial stage of impeller operation and during all regular inspections, whenever there is an opportunity, the impeller must be checked for cracks, wear, dust and other defects. The impeller must be kept clean whenever possible, large Dust exhaust centrifugal fan The steel wire brush shall be used regularly to remove the dust and rust on the impeller. As the travel time increases, the dust can not be evenly attached to the impeller, which will cause damage to the balance of the impeller and even cause rotor vibration. As long as the impeller is repaired, it needs to be dynamically balanced again. If possible, the portable trial dynamic balancing instrument can be used for on-site balancing. Before dynamic balancing, check whether all fastening bolts are tightened. Since the impeller has been operating in an unbalanced state for a period of time, these bolts may have become loose. Bearing maintenance: frequently check the oil supply of bearing lubricating oil. If the box leaks oil, tighten the bolts of the end cover a little. If this is not enough, you may have to use new sealing packing. When the bearing lubricating oil is in normal use, it should be replaced at least once every six months. When it is used for the first time, it should be done after 200 hours of operation. The second oil change should be done in 1 to 2 months. After that, the lubricating oil should be checked once a week. If the lubricating oil does not deteriorate, the oil change can be extended to 2 to 4 months. The specified brand of lubricating oil (specified on the general drawing) must be used when replacing, The old oil in the oil tank shall be completely drained and cleaned before new oil can be filled. If the fan bearing needs to be replaced, pay attention to the following matters: before installing the new bearing, the bearing and bearing box must be very clean. Place the bearing in the oil with a temperature of about 70~80 ℃ and heat it before installing it on the shaft. Do not force assembly to avoid damaging the shaft. Maintenance of other supporting equipment: see the respective user manual for the maintenance of various supporting equipment, including motors, electric actuators, instruments, meters, etc. These operating instructions are provided by each supporting manufacturer. The manufacturer will pack these instructions together and provide them to the user

Wet dust remover is an equipment that uses the action of water or other liquids and dusty gas to remove dust particles. When dust particles meet with sprayed water droplets, water films or wetted walls and devices, wetting, condensation, diffusion and sedimentation will occur, thus separating them from the gas to purify the gas. Zhengzhou Dust exhaust centrifugal fan company It is characterized by both dust purification and gas purification, large Dust exhaust centrifugal fan When the flue gas contains combustible components, the use of wet dust collectors can avoid equipment explosion, and the dust removal effect can generally meet the environmental protection requirements. The equipment is small and the investment is relatively low. Therefore, there are three wet dust collectors used in dust removal projects in mining, metallurgy, machinery, light industry, building materials and other industries. Sludge containing sewage must be treated, otherwise secondary pollution may occur, Therefore, it is not widely used as dry dust collector. There are many types of wet dust collectors. According to their structures, there are the following types: ① gravity spray wet dust collectors - spray scrubbing towers; ② Cyclone wet dust collector - cyclone water film dust collector, water film dust collector; ③ Self excited wet dust collector - impulse dust collector, water bath dust collector; ④ Packed wet dust collector - packed tower, turbulent ball tower; ⑤ Foam wet dust collector - foam dust collector, cyclone dust collector, leaky plate tower; ⑥ Venturi wet dust collector - Venturi tube dust collector; ⑦ Mechanical induction wet dust collector - water wheel dust collector.

3. When installing Type C and Type B, ensure that the two pulley positions are on the same plane, and the flatness tolerance is 0.5mm. 4. When installing Type D, use a dial indicator and feeler gauge to measure the coaxiality of the fan spindle and motor spindle and the parallelism of both ends of the coupling. The coaxiality tolerance of two shafts is 0.2mm, the parallelism tolerance of both ends of the coupling is 0.2mm, and the spacing between two planes of the coupling is 5 to 8mm. 5. After the fan is installed, move the rotor with hand or lever to check whether it is too tight or collided. The test run can be carried out without overtightening or collision. 6. After the motor is installed, the belt pulley or coupling guard shall be installed. If the air inlet is not connected to the air inlet pipe, the guard net or other safety devices (provided by the user) shall also be provided. 7. Other parts shall be installed according to the corresponding positions in the drawing. 8. Add N46 (ISO VG46, 30) in summer and N32 (ISO VG32, 20) in winter. The oil level should be at 1/2 of the oil window.

Main factors affecting the dust removal efficiency of wet electrostatic precipitator. The effect of electrostatic voltage, water volume and dust concentration on wet electrostatic precipitation efficiency is positive, that is, the dust removal efficiency increases with the increase of voltage, water volume and dust concentration. Among them, voltage has the most significant effect on dust removal efficiency, followed by water volume, and dust concentration has the least effect. The combination of static electricity and water mist can significantly improve the dust removal efficiency. The role of water in wet electrostatic precipitation. The water in wet electrostatic precipitator mainly exists as atomized water droplets. According to domestic research, water mist has a series of effects on the improvement of dust removal efficiency of wet electrostatic precipitator, large Dust exhaust centrifugal fan Main mechanism: the water mist can keep the discharge electrode clean and keep the corona vigorous; The mist particles strike the dust collecting electrode to form a thin and uniform water film, Zhengzhou Dust exhaust centrifugal fan It can prevent the "secondary flying" of low specific resistance dust from tempering high specific resistance dust and prevent the occurrence of "reverse corona"; For the dust with strong viscosity, the electrode can be prevented from sticking; It is also suitable for collecting those flammable and explosive dust. The water mist is sprayed directly to the discharge electrode and corona area, and the discharge electrode also acts as an atomizer. The same power supply can realize corona discharge, water atomization, water mist and dust particle charging, realizing the organic combination of static electricity and water mist. The water mist is directly sprayed to the discharge electrode, which has a high charge. The collision interception, adsorption and coagulation of water mist with high charge mass ratio in the electric field can greatly improve the dust removal efficiency. The water mist strikes the dust collecting electrode to form water flow down, so that the dust collecting electrode is always kept clean, eliminating the vibrating device, and avoiding a series of problems caused by vibrating dust removal in dry dust removal. In the method of spraying water mist to the discharge electrode and corona area to further atomize the water mist, the static electricity does not directly contact the spray device, so there is almost no insulation problem. This method is completely different from the dedusting technology of "corona discharge atomizes water". The latter is almost impossible to insulate due to the direct contact between water and electricity, and it is actually difficult to achieve industrial application. The barbed electrode can produce a strong electrostatic field, and has a good corona discharge capacity. The electrostatic and water mist work together, and has a high dust removal efficiency

Gas compression and gas transmission machinery is a machine that converts rotating mechanical energy into gas pressure energy and kinetic energy and transports gas. The main structural components of the fan are impeller, casing, air inlet, support, motor, pulley, coupling, silencer, transmission parts (bearings), etc. large Dust exhaust centrifugal fan The unpowered fan uses the air thermal convection caused by the natural wind force and the indoor and outdoor temperature difference to drive the turbine to rotate, thus using the centrifugal force and negative pressure effect to exhaust the indoor stale hot air. Zhengzhou Dust exhaust centrifugal fan company The fan is related to the transmission and distribution energy consumption of the system, and is a very critical part of building energy conservation. According to the fan inspection conducted by the National Air Conditioning Equipment Quality Supervision and Inspection Center for many years, many fans have problems under rated conditions, so it is necessary to produce and manufacture fans in strict accordance with product standards. large Dust exhaust centrifugal fan At the beginning of the fan operation, the vibration of the bearing is very small, but with the extension of the operating time, the dust in the fan will be unevenly attached to the impeller, gradually destroying the dynamic balance of the fan, making the bearing vibration gradually increase. Once the vibration reaches the maximum allowable value of 11mm/s of the fan (the maximum allowable value expressed by the amplitude value is as follows), The fan must be shut down for repair (dust accumulation shall be removed and dynamic balance shall be redone). Because it is very dangerous at this time, users must not use it forcibly. When the fan vibration is close to the dangerous value, the vibration measuring instrument will give an alarm.