Main factors affecting the dust removal efficiency of wet electrostatic precipitator. The effect of electrostatic voltage, water volume and dust concentration on wet electrostatic precipitation efficiency is positive, that is, the dust removal efficiency increases with the increase of voltage, water volume and dust concentration. Among them, voltage has the most significant effect on dust removal efficiency, followed by water volume, and dust concentration has the least effect. The combination of static electricity and water mist can significantly improve the dust removal efficiency. The role of water in wet electrostatic precipitation. The water in wet electrostatic precipitator mainly exists as atomized water droplets. According to domestic research, water mist has a series of effects on the improvement of dust removal efficiency of wet electrostatic precipitator, customized Centrifugal fan Main mechanism: the water mist can keep the discharge electrode clean and keep the corona vigorous; The mist particles strike the dust collecting electrode to form a thin and uniform water film, Qiandongnan Centrifugal fan It can prevent the "secondary flying" of low specific resistance dust from tempering high specific resistance dust and prevent the occurrence of "reverse corona"; For the dust with strong viscosity, the electrode can be prevented from sticking; It is also suitable for collecting those flammable and explosive dust. The water mist is sprayed directly to the discharge electrode and corona area, and the discharge electrode also acts as an atomizer. The same power supply can realize corona discharge, water atomization, water mist and dust particle charging, realizing the organic combination of static electricity and water mist. The water mist is directly sprayed to the discharge electrode, which has a high charge. The collision interception, adsorption and coagulation of water mist with high charge mass ratio in the electric field can greatly improve the dust removal efficiency. The water mist strikes the dust collecting electrode to form water flow down, so that the dust collecting electrode is always kept clean, eliminating the vibrating device, and avoiding a series of problems caused by vibrating dust removal in dry dust removal. In the method of spraying water mist to the discharge electrode and corona area to further atomize the water mist, the static electricity does not directly contact the spray device, so there is almost no insulation problem. This method is completely different from the dedusting technology of "corona discharge atomizes water". The latter is almost impossible to insulate due to the direct contact between water and electricity, and it is actually difficult to achieve industrial application. The barbed electrode can produce a strong electrostatic field, and has a good corona discharge capacity. The electrostatic and water mist work together, and has a high dust removal efficiency
Qiandongnan Centrifugal fan company What is the operation content of wet electrostatic precipitator. The dust vapor of the wet electrostatic precipitator enters the middle and lower shells through the air inlet, and the dust vapor enters the upper shell according to the precipitator. In the whole process, dust and gas are separated due to various practical functions of the dust bag. The dust removal bag expands greatly under the instantaneous reverse direction effect of the cyclone, so that the dust accumulated on the surface of the dust removal bag decreases, and the filter bag of the dust remover is modified. According to the whole cleaning process and time addition of the dedusting bag, try to stack a large amount of smoke and dust on the filter bag of the electrostatic induction precipitator. According to the size of the dedusting bag, the amount of steam gradually decreases, and the friction resistance of the dedusting bag increases. The smoke and dust are absorbed by the dust removal bag, and the vapor enters the upper shell through the filter screen pipe and is discharged from the vent. customized Centrifugal fan In order to control the friction resistance within the limit range, a dedusting pulse controller is required to output steam. Open the pressure regulating valve in sequence, open the pulse solenoid valve of the wet electrostatic precipitator, and the pulse solenoid valve will instantly compress the air in the airbag. Dust falls into the silo and is discharged from the shell through the discharge valve.
(1) Centrifugal fan company The operating environment should always be kept clean, the fan surface should be kept clean, and the air inlet and outlet should be free of sundries. Regularly remove dust and other sundries in the fan and pipe. (2) customized Centrifugal fan It can only be operated when the fan is completely normal. At the same time, it is necessary to maintain sufficient capacity of power supply facilities and stable voltage. Open phase operation is strictly prohibited. The power supply lines must be dedicated lines, and temporary lines should not be used for long-term power supply. (3) In case of abnormal sound, serious heating of motor, electrification of shell, tripping of switch, failure to start and other phenomena of fan during operation, the fan shall be stopped immediately for inspection. To ensure safety, maintenance is not allowed during the operation of the fan. After the maintenance, the test run shall be carried out for about five minutes, and the machine shall be restarted after confirming that there is no abnormal phenomenon. (4) Qiandongnan Centrifugal fan company Replenish or replace lubricating grease for bearings irregularly according to the service environmental conditions (it is not necessary to replace lubricating grease for motor enclosed bearings within the service life). To ensure good lubrication of the fan during operation, the number of times of oiling shall not be less than 1000 hours/time. For enclosed bearings and motor bearings, fill 2/3 of the inner and outer rings of bearings with ZL – 3 lithium based lubricating grease. It is strictly prohibited to run without oil. (5) The fan shall be stored in a dry environment to prevent the motor from moisture. Rain proof measures shall be taken when the fan is stored in the open air. The fan shall be prevented from collision during storage and handling to avoid damage to the fan.
Correct maintenance is an important guarantee for the safe and reliable operation of the fan and the improvement of its service life. Therefore, Centrifugal fan company When using fans, full attention must be paid. Impeller maintenance: at the initial stage of impeller operation and during all regular inspections, whenever there is an opportunity, the impeller must be checked for cracks, wear, dust and other defects. The impeller must be kept clean whenever possible, customized Centrifugal fan The steel wire brush shall be used regularly to remove the dust and rust on the impeller. As the travel time increases, the dust can not be evenly attached to the impeller, which will cause damage to the balance of the impeller and even cause rotor vibration. As long as the impeller is repaired, it needs to be dynamically balanced again. If possible, the portable trial dynamic balancing instrument can be used for on-site balancing. Before dynamic balancing, check whether all fastening bolts are tightened. Since the impeller has been operating in an unbalanced state for a period of time, these bolts may have become loose. Bearing maintenance: frequently check the oil supply of bearing lubricating oil. If the box leaks oil, tighten the bolts of the end cover a little. If this is not enough, you may have to use new sealing packing. When the bearing lubricating oil is in normal use, it should be replaced at least once every six months. When it is used for the first time, it should be done after 200 hours of operation. The second oil change should be done in 1 to 2 months. After that, the lubricating oil should be checked once a week. If the lubricating oil does not deteriorate, the oil change can be extended to 2 to 4 months. The specified brand of lubricating oil (specified on the general drawing) must be used when replacing, The old oil in the oil tank shall be completely drained and cleaned before new oil can be filled. If the fan bearing needs to be replaced, pay attention to the following matters: before installing the new bearing, the bearing and bearing box must be very clean. Place the bearing in the oil with a temperature of about 70~80 ℃ and heat it before installing it on the shaft. Do not force assembly to avoid damaging the shaft. Maintenance of other supporting equipment: see the respective user manual for the maintenance of various supporting equipment, including motors, electric actuators, instruments, meters, etc. These operating instructions are provided by each supporting manufacturer. The manufacturer will pack these instructions together and provide them to the user
Qiandongnan customized Centrifugal fan WESP has the advantages of high dust removal efficiency, small pressure loss, simple operation, low energy consumption, no moving parts, no secondary dust, low maintenance costs, short production downtime, can work below the flue gas dew point temperature, can be combined with other flue gas treatment equipment due to its compact structure, and diversified design forms. The wet electrostatic precipitator uses liquid to wash the dust collector surface for dust removal, which can effectively collect fine particles (PM2.5 dust, SO3 acid mist, aerosol), heavy metals (Hg As、Se、Pb、Cr)、 Organic pollutants (PAHs, dioxins), etc. After the wet electrostatic precipitator is used, the smoke and dust emission in the wet flue gas can reach 10mg/m3 or even below 5mg/m3, and the dust collection performance has nothing to do with the dust characteristics, Centrifugal fan company It is suitable for the treatment of wet flue gas, especially for the treatment of dusty flue gas after wet desulfurization in power plants and steel plants. However, the equipment investment cost is high, and it needs to be used together with other dedusting equipment. Its investment, technical economy and operating cost should be evaluated from an overall perspective.
The wet electrostatic precipitator is mainly used to purify water vapor, odor, acid mist and other harmful substances in the exhaust gas discharged by the factory. As an air pollution control equipment, it has also been widely used. let's Centrifugal fan company Understand its system composition together. 1. Composition of wet electrostatic precipitator system. According to its working principle, the control system of wet electrostatic precipitator generally includes high pressure system, water treatment system, low pressure heating and hot air purging system, upper computer system, etc. 2. Design of wet electrostatic precipitator system. (1) customized Centrifugal fan High voltage system and wet electrostatic precipitator charge the dust through corona discharge of high voltage system. The charged dust reaches the dust collecting plate under the effect of electric field force, and then the dust is removed by regular scouring. (2) Qiandongnan customized Centrifugal fan Water treatment system. This system deals with the problem of secondary water pollution. It is mainly the water discharged after equipment spraying and flushing, which contains a lot of acid substances and fine particles. Direct discharge will cause secondary pollution. The recycling of water in the equipment consists of two steps: neutralization and acid removal, and separation of suspended solids, so that the sewage can be turned into industrial water suitable for spraying. (3) Heating system. The heating system includes insulator incubator heating, hot air purging heating, and the hot air purging system is composed of fan, butterfly valve and heater. When it starts actively, it starts in the order of fan, butterfly valve and heater. When actively closing, it shall be closed in reverse order. (4) Upper computer system. The selected upper computer system is an industrial control computer, and the network front-end computer is used to enable the system to have extraordinary data acquisition and processing capabilities, so as to meet the requirements of wet electrostatic precipitator for centralized management, decentralized control, energy conservation and emission reduction.