large Furnace fan Common fault: the working medium of the fan in the cement industry often contains a certain amount of homogeneous particles with different sizes and shapes, such as the induced draft fan of the dust removal system and the blower for pneumatic conveying. Because these fans work in the dusty air flow, the dust particles in the air flow will not only wear the fan, but also attach ash on the fan blades, and the wear and ash deposition are uneven. As a result, the balance of the fan rotor is destroyed, which causes the fan vibration and shortens the life of the fan. In serious cases, the fan can not work normally. In particular, the fan blades are most severely worn, Furnace fan Price It not only destroys the flow characteristics in the fan, but also easily leads to major accidents such as blade fracture and runaway. The wear of transmission parts is also a common problem of fans, including various shafts, rollers, reducers, motors, pumps and other bearing positions, bearing seats, keyways, threads and other parts. The traditional repair welding machine processing method is easy to cause material damage, resulting in deformation or fracture of parts, with greater limitations; Brush plating and spray re machining methods often require outsourcing, which not only requires long repair cycle and high cost, but also can not fundamentally solve the causes of wear (poor impact resistance and yield of metal) because the repair materials are metal materials; Many parts can only be scrapped and replaced, which greatly increases the production cost and inventory of spare parts, leaving the enterprise's good resource advantage idle and wasted
Correct maintenance is an important guarantee for the safe and reliable operation of the fan and the improvement of its service life. Therefore, Furnace fan Price When using fans, full attention must be paid. Impeller maintenance: at the initial stage of impeller operation and during all regular inspections, whenever there is an opportunity, the impeller must be checked for cracks, wear, dust and other defects. The impeller must be kept clean whenever possible, large Furnace fan The steel wire brush shall be used regularly to remove the dust and rust on the impeller. As the travel time increases, the dust can not be evenly attached to the impeller, which will cause damage to the balance of the impeller and even cause rotor vibration. As long as the impeller is repaired, it needs to be dynamically balanced again. If possible, the portable trial dynamic balancing instrument can be used for on-site balancing. Before dynamic balancing, check whether all fastening bolts are tightened. Since the impeller has been operating in an unbalanced state for a period of time, these bolts may have become loose. Bearing maintenance: frequently check the oil supply of bearing lubricating oil. If the box leaks oil, tighten the bolts of the end cover a little. If this is not enough, you may have to use new sealing packing. When the bearing lubricating oil is in normal use, it should be replaced at least once every six months. When it is used for the first time, it should be done after 200 hours of operation. The second oil change should be done in 1 to 2 months. After that, the lubricating oil should be checked once a week. If the lubricating oil does not deteriorate, the oil change can be extended to 2 to 4 months. The specified brand of lubricating oil (specified on the general drawing) must be used when replacing, The old oil in the oil tank shall be completely drained and cleaned before new oil can be filled. If the fan bearing needs to be replaced, pay attention to the following matters: before installing the new bearing, the bearing and bearing box must be very clean. Place the bearing in the oil with a temperature of about 70~80 ℃ and heat it before installing it on the shaft. Do not force assembly to avoid damaging the shaft. Maintenance of other supporting equipment: see the respective user manual for the maintenance of various supporting equipment, including motors, electric actuators, instruments, meters, etc. These operating instructions are provided by each supporting manufacturer. The manufacturer will pack these instructions together and provide them to the user
When the bearing temperature of the fan is normal, it is ≤ 70 ℃. If it rises to 70 ℃, an alarm should (will) be given if there is an electric control. At this time, the reason should be found out. First, check whether the cooling water is normal? Is the bearing oil level normal? If the cause cannot be found for a while, the bearing temperature rises rapidly to 90 ℃, and if there is an electric control, the alarm and shutdown signal shall be sent again. Tongling Furnace fan In the process of fan startup, shutdown or operation, if any abnormal phenomenon is found, it shall be checked immediately. If any small fault is found during the check, it shall be timely found out the cause and eliminated. In case of major fault (such as severe vibration, impact of fan, sharp rise of bearing temperature, etc.), stop the machine immediately for inspection. large Furnace fan The lubricating oil (or grease) shall be renewed and replaced one month after the first operation of the fan. In addition to replacement after each overhaul, the lubricating oil (or grease) can be replaced once every 1~2 months under normal conditions, or according to the actual situation. Fans include fans, turbine blowers, roots blowers and turbine compressors, which are divided into 7 categories in detail, including centrifugal compressors, axial compressors, centrifugal blowers, roots blowers, centrifugal fans, axial fans and Ye's blowers
Tongling Furnace fan Price The development trend and direction of wind turbine in the future are analyzed as follows: wind turbine is mainly used for ventilation and air exchange in various fields of national economy and various places, such as metallurgy, petrochemical, electric power, urban rail transit, textile, shipbuilding, etc. In addition to the traditional application fields, there will still be great development prospects in more than 20 potential market fields, such as comprehensive utilization of coal gangue, new dry process clinker technology, energy saving in metallurgical industry and comprehensive utilization of resources. large Furnace fan With the increasing competition in the wind turbine manufacturing industry, mergers and acquisitions and capital operations among large wind turbine manufacturing enterprises are becoming increasingly frequent. Domestic outstanding wind turbine manufacturing enterprises are increasingly paying attention to the research of the industry market, especially the in-depth research of the industry development environment and product buyers. Because of this, a large number of domestic excellent fan brands have risen rapidly and become the leaders in the fan manufacturing industry!
Forecast the demand structure from the main fields. large Furnace fan General ventilation fans (generally small and medium-sized centrifugal and axial fans) are the most widely used, with the largest demand and the largest number of manufacturers. In general, the supply of such products exceeds the demand. Although the demand for special purpose fans (including anti-corrosion fans, high-temperature fans, wear-resistant fans, fire smoke exhaust fans, etc.) is not large, due to the special operating environment, they need to be treated differently, because the main material requirements are special. The biggest feature of Roots blower is that when the pressure is adjusted within the allowable range, the flow changes little, the pressure selection range is wide, and it has the characteristics of forced gas transmission. The main disadvantage is that the noise is large. Furnace fan Price Through technology introduction, joint venture and self-development, China has launched a three blade roots blower with low noise, which is very popular with users and has a good market prospect. Turbine compressor (including centrifugal compressor, axial compressor and axial centrifugal compound compressor) is an important equipment of major engineering complete equipment, which plays an important role in the national economy. The performance of turbine compressor requires high pressure and large flow. With the large-scale of the complete set of equipment, the turbine compressor parameters are required to be higher and higher. Such as blast furnace smelting plant, large coal chemical plant, large fertilizer plant, large ethylene plant, large air separation plant, natural gas pipeline transportation plant and oil field gas injection plant. The demand for such products accounts for a small proportion of the total fan volume, but because of their importance, complex structure, long manufacturing cycle and high technical content, they have relatively good economic and social benefits. Turbine compressor manufacturing level represents the overall level of the fan industry
large Furnace fan The reasons for failure caused by unstable operation are: improper temperature control of insulator box; The gas distributor grid is blocked, and the sediment electrode has too thick scale; Improper adjustment of water film; The oxygen content in the system exceeds the standard. ① Insufficient steam pressure and blocked steam pipeline may cause low temperature of insulator box. In the long run, the insulator surface temperature is low, and tar and dust particles accumulate, causing electric field short circuit. If the temperature of insulator box rises too fast, or the temperature changes violently during operation, the insulator will be cracked. ② Furnace fan Price If intermittent flushing cannot be carried out as required during operation, the tar accumulated on the sediment pipe wall is difficult to be thoroughly cleaned, which, accumulated over time, not only causes excessive resistance to equipment operation, but also leads to damage to the electric field. ③ During maintenance, the water film is not adjusted as required, the water film is uneven or not thick enough, and after putting into operation, the phenomenon described in fault (4) will occur. The above situation also occurs when the water film is damaged during operation. ④ The reason for the explosion of the electrostatic precipitator is that the oxygen content in the gas exceeds the standard, the mixed explosive gas is formed in the equipment and reaches the explosion limit, and the explosion occurs when encountering electric sparks.