(1) Furnace fan company The operating environment should always be kept clean, the fan surface should be kept clean, and the air inlet and outlet should be free of sundries. Regularly remove dust and other sundries in the fan and pipe. (2) large Furnace fan It can only be operated when the fan is completely normal. At the same time, it is necessary to maintain sufficient capacity of power supply facilities and stable voltage. Open phase operation is strictly prohibited. The power supply lines must be dedicated lines, and temporary lines should not be used for long-term power supply. (3) In case of abnormal sound, serious heating of motor, electrification of shell, tripping of switch, failure to start and other phenomena of fan during operation, the fan shall be stopped immediately for inspection. To ensure safety, maintenance is not allowed during the operation of the fan. After the maintenance, the test run shall be carried out for about five minutes, and the machine shall be restarted after confirming that there is no abnormal phenomenon. (4) Chenzhou Furnace fan company Replenish or replace lubricating grease for bearings irregularly according to the service environmental conditions (it is not necessary to replace lubricating grease for motor enclosed bearings within the service life). To ensure good lubrication of the fan during operation, the number of times of oiling shall not be less than 1000 hours/time. For enclosed bearings and motor bearings, fill 2/3 of the inner and outer rings of bearings with ZL – 3 lithium based lubricating grease. It is strictly prohibited to run without oil. (5) The fan shall be stored in a dry environment to prevent the motor from moisture. Rain proof measures shall be taken when the fan is stored in the open air. The fan shall be prevented from collision during storage and handling to avoid damage to the fan.
2. The influence of the total pressure deviation Δ H of the fan itself was not considered during selection. When the actual total pressure of the fan was positive deviation, the flow increased; When the actual total pressure of the fan is negative deviation, the flow decreases. See (a) below. The relationship between the deviation of the pipe network characteristic curve and the total pressure and the flow can be eliminated by one of the following methods when the fan starts to officially operate after new installation, or when the flow is too large or too small during use. 1. Use the opening and closing of throttling device to adjust the flow. 2. Increase or decrease the flow by increasing or decreasing the fan speed. 3. Use a new fan with higher or lower pressure to increase or decrease the flow. 4. Change the pipe network to reduce the resistance coefficient of the pipe network to increase the flow. It must be pointed out that throttling devices are generally used to regulate the flow. However, when the actual flow is much larger than the required flow, this method wastes too much power and is very uneconomical. If conditions permit, the fan speed is usually reduced or the fan with lower pressure is replaced. When the throttling device is fully open, the flow is still too small. At this time, the throttling device has lost its function, so try to reduce the resistance coefficient of the pipe network to increase the flow, or increase the fan speed and replace the fan with higher pressure. However, the speed of the fans directly connected to the motor and the coupling cannot be changed generally. Only the fan driven by the pulley can increase or decrease the speed by changing the diameter of the pulley, but the speed of the fan cannot exceed the speed max in the performance and selection table.
When the bearing temperature of the fan is normal, it is ≤ 70 ℃. If it rises to 70 ℃, an alarm should (will) be given if there is an electric control. At this time, the reason should be found out. First, check whether the cooling water is normal? Is the bearing oil level normal? If the cause cannot be found for a while, the bearing temperature rises rapidly to 90 ℃, and if there is an electric control, the alarm and shutdown signal shall be sent again. Chenzhou Furnace fan In the process of fan startup, shutdown or operation, if any abnormal phenomenon is found, it shall be checked immediately. If any small fault is found during the check, it shall be timely found out the cause and eliminated. In case of major fault (such as severe vibration, impact of fan, sharp rise of bearing temperature, etc.), stop the machine immediately for inspection. large Furnace fan The lubricating oil (or grease) shall be renewed and replaced one month after the first operation of the fan. In addition to replacement after each overhaul, the lubricating oil (or grease) can be replaced once every 1~2 months under normal conditions, or according to the actual situation. Fans include fans, turbine blowers, roots blowers and turbine compressors, which are divided into seven categories in detail, including centrifugal compressors, axial compressors, centrifugal blowers, roots blowers, centrifugal fans, axial fans and Ye's blowers
Furnace fan company The work starts before the fan is used. one Chenzhou Furnace fan company Carefully read the fan operation instructions and product samples, and be familiar with and understand the fan specifications, forms, impeller rotation direction and air flow in and out direction; Check whether all parts of the fan are in good condition again, or they can be installed and used only after being repaired. 2. The fan must be installed with safety devices to prevent accidents, and installed and wired by professionals familiar with relevant safety requirements. 3. The air duct connecting the inlet and outlet of the fan has separate support, and it is not allowed to add the overlapping weight of the duct to the components of the fan; When installing the fan, pay attention to the horizontal position of the fan, and adjust the connection between the joint surface of the fan and the foundation and the air outlet pipe to make it coincide naturally. Forced connection is not allowed. four large Furnace fan After the fan is installed, move the impeller by hand or lever to check whether it is too tight or rubbed, and whether there is any object that hinders the rotation. The test run can be carried out only when there is no abnormal phenomenon. The exposed part of the fan transmission device should be equipped with a protective cover (provided by the user). If the fan inlet is not connected, a protective screen or other installation device (provided by the user) should also be added. 5. The power distribution control box of the fan must match the corresponding fan (power, voltage, pneumatic mode, control mode, etc.). 6. The fan wiring should be made by a professional electrician, and the wiring must be correct and reliable. Especially, the wiring number at the electric control box should be consistent with the number on the fan terminal. The fan shell should be reliably grounded. The grounding must be reliable, and zero connection cannot be used instead of grounding. 7. After all fans are installed, check whether there are any left tool box sundries inside the fan
In order to avoid man-made faults and accidents caused by improper maintenance, prevent the occurrence of natural faults and accidents of fans and motors in all aspects, so as to give full play to the efficiency of equipment and extend the service life of equipment, therefore, the maintenance of fans must be strengthened. (1) Working system of fan maintenance The fan maintenance personnel must pay attention to the following points: 1. The fan can only be operated when the fan equipment is completely normal. 2. If the fan equipment starts after maintenance, pay attention to whether all parts of the fan are normal. 3. Regularly clean the dust, dirt, water and other impurities inside the fan and gas transmission pipeline, and check whether the impeller is worn and rusted, if any, repair and replace it in time. 4. Regularly replace the lubricating oil (recommended 3-6 months). It is recommended to add N46 (ISO VG46, 30) in summer and N32 (ISO VG32, 20) in winter. The oil level should be at 1/2 of the oil window. 5. Regularly check (3-6 months is recommended) couplings, pulleys, etc. If parts are found to be worn or rusted, they should be repaired and replaced immediately. 6. The equipment shall not be repaired during operation.
Chenzhou large Furnace fan Forecasts from foreign markets. The member units of China General Machinery Fan Industry Association exported 7969 fans in 2000, with the export delivery value of 81.157 million yuan. From 1991 to 2000, the total number of exported fans was 72876, and the total value of export delivery was 747.26 million yuan. Furnace fan company The trend of global economic integration is becoming more and more obvious. The economies of all countries will further depend on each other. International economic cooperation and exchanges will become closer and closer. The international market is at a stage of significant intersection and integration. At the same time, the pace of global industrial restructuring is accelerating, and significant progress has been made in the scale and depth of international division of labor. Developed countries continue to shift industrial production to capital intensive and technology intensive industries, and labor-intensive products are transferred to developing countries and regions. This provides a good development opportunity for China to play its own advantages and enter the international market. Since the 1970s, China has introduced foreign advanced technology of centrifugal compressor, which has improved the product grade through digestion, absorption and innovation. As long as the quality and delivery time are guaranteed and the price advantage is used, it is competitive internationally. Especially after China's entry into WTO, it is entirely possible to increase the fan export. From the historical analysis, the main export varieties are small and medium-sized fans and fan accessories. The main gap between domestic enterprises producing such fans is that the surface quality can not meet the export requirements. If the appearance quality is improved and the price is favorable, the prospect in the foreign market is broad. From 1991 to 2000, the fan exports of small and medium-sized fans were not stable enough, and there was no obvious growth trend. However, with the continuous progress of technology, it is expected that the export volume of such fans will continue to increase, and it is predicted that the annual average growth rate will be about 5% on the basis of 2000. large Furnace fan The export of centrifugal compressors and blowers increased significantly from 1991 to 2000, reaching 870000 sets in 2000. The main exporting countries are India, Pakistan, Iran, Vietnam and other developing countries. It is expected that this trend will continue to develop, reaching 1 million units per year.