(1) Boiler fan manufactor The operating environment should always be kept clean, the fan surface should be kept clean, and the air inlet and outlet should be free of sundries. Regularly remove dust and other sundries in the fan and pipe. (2) major Boiler fan It can only be operated when the fan is completely normal. At the same time, it is necessary to maintain sufficient capacity of power supply facilities and stable voltage. Open phase operation is strictly prohibited. The power supply lines must be dedicated lines, and temporary lines should not be used for long-term power supply. (3) In case of abnormal sound, serious heating of motor, electrification of shell, tripping of switch, failure to start and other phenomena of fan during operation, the fan shall be stopped immediately for inspection. To ensure safety, maintenance is not allowed during the operation of the fan. After the maintenance, the test run shall be carried out for about five minutes, and the machine shall be restarted after confirming that there is no abnormal phenomenon. (4) Shangrao Boiler fan manufactor Replenish or replace lubricating grease for bearings irregularly according to the service environmental conditions (it is not necessary to replace lubricating grease for motor enclosed bearings within the service life). To ensure good lubrication of the fan during operation, the number of times of oiling shall not be less than 1000 hours/time. For enclosed bearings and motor bearings, fill 2/3 of the inner and outer rings of bearings with ZL-3 lithium based lubricating grease. It is strictly prohibited to run without oil. (5) The fan shall be stored in a dry environment to prevent the motor from moisture. Rain proof measures shall be taken when the fan is stored in the open air. The fan shall be prevented from collision during storage and handling to avoid damage to the fan.
(3) The main faults and causes of the fan may occur during the operation of the fan. For the faults generated, the causes must be quickly identified and solved in time to prevent accidents. Faults in the Operation of 4-72-12 Centrifugal Fan and the Causes Table Fault Name Causes Severe Vibration of Bearing Box 1. The fan shaft is different from the motor shaft, and the coupling is installed askew. 2. The casing or air inlet rubs with the impeller. 3. The foundation stiffness is not enough or firm. 4. Impeller rivet is loose or wheel disc is deformed. 5. The impeller shaft disk and shaft are loose, and the coupling bolt is movable. 6. The connection between casing and bracket, bearing box and bracket, bearing box and seat is loose. 7. The air inlet and outlet pipes of the fan are poorly installed, causing vibration. 8. The rotor is unbalanced. Bearing temperature rise is too high 1. The bearing box vibrates violently. 2. The lubricating grease is poor in quality, deteriorated or overfilled, or contains dust, sand, dirt and other impurities. 3. The tightening force of connecting bolts of bearing cover seat is too large or too small. 4. The shaft and rolling bearing are installed askew, and the front and rear bearings are not concentric. 5. The rolling bearing is damaged. The motor current is too high and the temperature rise is too high. 1. The throttle valve in the air inlet pipe is not closed tightly when driving. 2. The flow exceeds the specified value, or the air duct leaks. 3. The gas density conveyed by the fan is too high. 4. The input voltage of the motor is too low or the power supply is cut off individually. 5. The coupling is improperly connected, the leather ring is too tight or the gap is uneven. 6. Affected by the violent vibration of the bearing box. 7. Affected by deterioration or failure of parallel fans. When the belt slides down, the two pulleys are not in the same plane with each other. Belt runout The distance between two pulleys is too close or the belt is too long.
3. When installing Type C and Type B, ensure that the two pulley positions are on the same plane, and the flatness tolerance is 0.5mm. 4. When installing Type D, use a dial indicator and feeler gauge to measure the coaxiality of the fan spindle and motor spindle and the parallelism of both ends of the coupling. The coaxiality tolerance of two shafts is 0.2mm, the parallelism tolerance of both ends of the coupling is 0.2mm, and the spacing between two planes of the coupling is 5 to 8mm. 5. After the fan is installed, move the rotor with hand or lever to check whether it is too tight or collided. The test run can be carried out without overtightening or collision. 6. After the motor is installed, the belt pulley or coupling guard shall be installed. If the air inlet is not connected to the air inlet pipe, the guard net or other safety devices (provided by the user) shall also be provided. 7. Other parts shall be installed according to the corresponding positions in the drawing. 8. Add N46 (ISO VG46, 30) in summer and N32 (ISO VG32, 20) in winter. The oil level should be at 1/2 of the oil window.
The key points of factors to be considered in the technical approach to the transformation of wet electrostatic precipitators: the wet electrostatic precipitators built before the mid-1970s could not meet the requirements of the new emission standards because of the low requirements for boiler smoke and dust emissions, the small selection of equipment capacity, the outdated structure of electrostatic precipitators, aging of dust removal equipment, low dust removal efficiency and other reasons, These electrostatic precipitators have a problem of transformation to further improve efficiency. major Boiler fan manufactor The improvement measures for the original equipment should be considered from both technical and economic aspects, and the following technical approaches are generally adopted: 1. Discover the potential of electrostatic precipitator equipment. For example, adjust the rapping cycle and rapping force of the electrode to improve the corona power and reduce the re flying of dust; Improve the uneven distribution of flue gas velocity and readjust the technical parameters of the airflow distribution device; Adjust the control mode or power supply mode of the power supply equipment. 2、 major Boiler fan Combination with other dedusting equipment. That is, a primary precipitator is added before or after the electrostatic precipitator. 3. Increase the capacity (or dust collection area) of the electrostatic precipitator. That is, add an electric field, or increase or widen the electric field of the electrostatic precipitator.
major Boiler fan Common fault: the working medium of the fan in the cement industry often contains a certain amount of homogeneous particles with different sizes and shapes, such as the induced draft fan of the dust removal system and the blower for pneumatic conveying. Because these fans work in the dusty air flow, the dust particles in the air flow will not only wear the fan, but also attach ash on the fan blades, and the wear and ash deposition are uneven. As a result, the balance of the fan rotor is destroyed, which causes the fan vibration and shortens the life of the fan. In serious cases, the fan can not work normally. In particular, the fan blades are most severely worn, Boiler fan manufactor It not only destroys the flow characteristics in the fan, but also easily leads to major accidents such as blade fracture and runaway. The wear of transmission parts is also a common problem of fans, including various shafts, rollers, reducers, motors, pumps and other bearing positions, bearing seats, keyways, threads and other parts. The traditional repair welding machine processing method is easy to cause material damage, resulting in deformation or fracture of parts, with greater limitations; Brush plating and spray re machining methods often require outsourcing, which not only requires long repair cycle and high cost, but also can not fundamentally solve the causes of wear (poor impact resistance and yield of metal) because the repair materials are metal materials; Many parts can only be scrapped and replaced, which greatly increases the production cost and inventory of spare parts, leaving the enterprise's good resource advantage idle and wasted