customized FRP fan Common fault: the working medium of the fan in the cement industry often contains a certain amount of homogeneous particles with different sizes and shapes, such as the induced draft fan of the dust removal system and the blower for pneumatic conveying. Because these fans work in the dusty air flow, the dust particles in the air flow will not only wear the fan, but also attach ash on the fan blades, and the wear and ash deposition are uneven. As a result, the balance of the fan rotor is destroyed, which causes the fan vibration and shortens the life of the fan. In serious cases, the fan can not work normally. In particular, the fan blades are most severely worn, FRP fan manufactor It not only destroys the flow characteristics in the fan, but also easily leads to major accidents such as blade fracture and runaway. The wear of transmission parts is also a common problem of fans, including various shafts, rollers, reducers, motors, pumps and other bearing positions, bearing seats, keyways, threads and other parts. The traditional repair welding machine processing method is easy to cause material damage, resulting in deformation or fracture of parts, with greater limitations; Brush plating and spray re machining methods often require outsourcing, which not only requires long repair cycle and high cost, but also can not fundamentally solve the causes of wear (poor impact resistance and yield of metal) because the repair materials are metal materials; Many parts can only be scrapped and replaced, which greatly increases the production cost and inventory of spare parts, leaving the enterprise's good resource advantage idle and wasted

Preparations for fan installation. customized FRP fan Before unpacking the fan, check whether the package is intact, whether the nameplate parameters of the fan meet the requirements, and whether all accompanying accessories are complete. Carefully check whether the fan is deformed or damaged during transportation, whether the fasteners are loose or fall off, and whether the impeller is scratched, and check all parts of the fan. Huaihua FRP fan manufactor If any abnormality is found, it shall be repaired before use. Use a 500V megger to measure the insulation resistance between the fan housing and the motor winding. The value should be greater than 0.5 megohm. Otherwise, the motor winding should be dried. The temperature during drying should not exceed 120 ℃. Prepare various materials, tools and sites required for fan installation.

The operating principle of wet electrostatic precipitator is different from other equipment. The dusty gas enters the expanded ash hopper of the wet electrostatic precipitator for pre collection, and is evenly distributed between each filter bag through the guide plate. The dust is retained on the surface of the filter bag. In order to make the equipment resistance not exceed 1200pa, the high-pressure gas will pulse through the electromagnetic pulse valve, so that the compressed air in the air bag will be ejected from the nozzle hole (called primary air) The surrounding air (called secondary air), which is several times of the primary air, is induced through the venturi to enter the filter bag to make the filter bag expand rapidly in an instant, and shake off the dust with the reverse effect of the air flow to reach the purpose of ash removal. The microcomputer automatic control device is used to adjust the ash cleaning cycle and pulse spraying time randomly according to the dust concentration, so that the dust collector can operate within the resistance range. When changing the bag of the wet electrostatic precipitator, open the top bag changing cover and directly pull out the filter bag, which is simple and convenient to protect. Huaihua customized FRP fan Wet electrostatic precipitators are mostly used in bag type precipitators. Dust removal bags are installed in the gas box. Wet electrostatic precipitators are mostly external filter type. Dust is collected in the ash hopper of wet electrostatic precipitators through the injection of pulse solenoid valves. The wet electrostatic precipitator is installed in a simple structure. This device is planned as an internal filtering structure, which can change the external pressure of the wet electrostatic precipitator to the internal pressure. In this way, the shell of the wet electrostatic precipitator can be structured without external iron plate sealing, which saves costs and does not hinder the use of the wet electrostatic precipitator. The processing of wet electrostatic precipitator is particularly important. In recent years, some FRP fan manufactor Small manufacturers use small sewing machines as processing equipment, and use low-quality thread as raw materials during processing, which is fake, and the processing level is far behind. The wet electrostatic precipitator will open lines, cracks, and drop the bottom after a short time of operation. Although the size of the cloth bag is slightly smaller, it can also be used, but after absorbing the dust with large specific gravity, the bag will drop after a period of use.

When the bearing temperature of the fan is normal, it is ≤ 70 ℃. If it rises to 70 ℃, an alarm should (will) be given if there is an electric control. At this time, the reason should be found out. First, check whether the cooling water is normal? Is the bearing oil level normal? If the cause cannot be found for a while, the bearing temperature rises rapidly to 90 ℃, and if there is an electric control, the alarm and shutdown signal shall be sent again. Huaihua FRP fan In the process of fan startup, shutdown or operation, if any abnormal phenomenon is found, it shall be checked immediately. If any small fault is found during the check, it shall be timely found out the cause and eliminated. In case of major fault (such as severe vibration, impact of fan, sharp rise of bearing temperature, etc.), stop the machine immediately for inspection. customized FRP fan The lubricating oil (or grease) shall be renewed and replaced one month after the first operation of the fan. In addition to replacement after each overhaul, the lubricating oil (or grease) can be replaced once every 1~2 months under normal conditions, or according to the actual situation. Fans include fans, turbine blowers, roots blowers and turbine compressors, which are divided into 7 categories in detail, including centrifugal compressors, axial compressors, centrifugal blowers, roots blowers, centrifugal fans, axial fans and Ye's blowers

FRP fan manufactor In the use of wet electrostatic precipitator, we will encounter problems of one kind or another. If we do not know how to solve them, we will not know what to do. What are the reasons for the failure of wet electrostatic precipitator? Next, I will analyze it for you. （1） customized FRP fan The causes of electrical failure include: electrical components are damaged, corona electrode is not adjusted properly, and porcelain bushing and post insulator through the wall are damaged. ① The electrical components are damaged, such as the fuse is blown, the high-voltage silicon rectifier tube is broken down or the thyristor is damaged, which can lead to the power failure; If the milliammeter is damaged or the transformer fails, the phenomenon of fault type (3) will occur. ② If the nickel chromium alloy wire is not used, the corona electrode will be rusted and broken after being used for a short time. The tension of corona wire is uneven, the force is uneven, and the overload of individual corona electrode will also cause the corona electrode to break; If the corona electrode is not installed in place, deviates from the center of the settling tube, or has too much scale, the electric field will flash over frequently, or even the operation will be interrupted. ③ If the mechanical properties of the through wall porcelain bushing and post insulator are not up to standard and cannot bear the tension of the upper and lower hangers, the insulator will be damaged and cracked. The insulator box temperature control is unreasonable, and the temperature is low or changes violently, which will also cause the insulator to be damaged and cracked; Excessive scale on the surface of insulator will also cause damage and crack of insulator. The final result is that the electric field is grounded, the operation of the electrostatic precipitator is interrupted, and faults (2) and (4) occur.

Emergency stop: customized FRP fan manufactor In case of one of the following situations during the unit commissioning, emergency shutdown shall be carried out immediately. The emergency stop operation is to press the stop button of the main motor, and then carry out the remedial work after the shutdown; The centrifugal fan suddenly vibrates strongly and has exceeded the trip value; There is scratch or abnormal friction sound inside the machine body; customized FRP fan Smoke occurs at any bearing or seal, or the temperature of a bearing rises sharply to the alarm value; When the oil pressure is lower than the alarm value and cannot be restored to normal; The liquid level in the oil tank is low, and there is suction phenomenon; When the axial displacement value increases significantly and reaches the alarm value;