large Wet electrostatic precipitator Common fault: the working medium of the fan in the cement industry often contains a certain amount of homogeneous particles with different sizes and shapes, such as the induced draft fan of the dust removal system and the blower for pneumatic conveying. Because these fans work in the dusty air flow, the dust particles in the air flow will not only wear the fan, but also attach ash on the fan blades, and the wear and ash deposition are uneven. As a result, the balance of the fan rotor is destroyed, which causes the fan vibration and shortens the life of the fan. In serious cases, the fan can not work normally. In particular, the fan blades are most severely worn, Wet electrostatic precipitator Price It not only destroys the flow characteristics in the fan, but also easily leads to major accidents such as blade fracture and runaway. The wear of transmission parts is also a common problem of fans, including various shafts, rollers, reducers, motors, pumps and other bearing positions, bearing seats, keyways, threads and other parts. The traditional repair welding machine processing method is easy to cause material damage, resulting in deformation or fracture of parts, with greater limitations; Brush plating and spray re machining methods often require outsourcing, which not only requires long repair cycle and high cost, but also can not fundamentally solve the causes of wear (poor impact resistance and yield of metal) because the repair materials are metal materials; Many parts can only be scrapped and replaced, which greatly increases the production cost and inventory of spare parts, leaving the enterprise's good resource advantage idle and wasted

Among all kinds of mechanical and electrical equipment in all walks of life in China, the motors matched with fans account for about 60% of the installed capacity of national motors, and the power consumption accounts for about one-third of the total power generation in China. In particular, Wet electrostatic precipitator Price Most fans have the phenomenon of pulling a cart from a horse during use. In addition, due to changes in production and technology, it is necessary to frequently adjust the gas flow, pressure, temperature, etc; Many units still adopt the backward way of adjusting the opening degree of the wind shield or valve to adjust the gas flow, pressure, temperature, etc. In fact, this is to meet the requirements of process and working conditions for gas flow regulation by artificially increasing resistance at the cost of wasting electric energy and money. This backward regulation mode not only wastes valuable energy, but also has poor regulation accuracy, which is difficult to meet the requirements of modern industrial production and services, and has serious negative effects. With the continuous improvement and development of frequency conversion technology in recent ten years. The performance of variable frequency speed regulation is becoming increasingly perfect, large Wet electrostatic precipitator It has been widely used in AC speed regulation in different fields. It has brought considerable economic benefits to enterprises and promoted the automation process of industrial production.

2. The influence of the total pressure deviation Δ H of the fan itself was not considered during selection. When the actual total pressure of the fan was positive deviation, the flow increased; When the actual total pressure of the fan is negative deviation, the flow decreases. See (a) below. The relationship between the deviation of the pipe network characteristic curve and the total pressure and the flow can be eliminated by one of the following methods when the fan starts to officially operate after new installation, or when the flow is too large or too small during use. 1. Use the opening and closing of throttling device to adjust the flow. 2. Increase or decrease the flow by increasing or decreasing the fan speed. 3. Use a new fan with higher or lower pressure to increase or decrease the flow. 4. Change the pipe network to reduce the resistance coefficient of the pipe network to increase the flow. It must be pointed out that throttling devices are generally used to regulate the flow. However, when the actual flow is much larger than the required flow, this method wastes too much power and is very uneconomical. If conditions permit, the fan speed is usually reduced or the fan with lower pressure is replaced. When the throttling device is fully open, the flow is still too small. At this time, the throttling device has lost its function, so try to reduce the resistance coefficient of the pipe network to increase the flow, or increase the fan speed and replace the fan with higher pressure. However, the speed of the fans directly connected to the motor and the coupling cannot be changed generally. Only the fan driven by the pulley can increase or decrease the speed by changing the diameter of the pulley, but the speed of the fan cannot exceed the speed max in the performance and selection table.

The key points of factors to be considered in the technical approach to the transformation of wet electrostatic precipitators: the wet electrostatic precipitators built before the mid-1970s could not meet the requirements of the new emission standards because of the low requirements for boiler smoke and dust emissions, the small selection of equipment capacity, the outdated structure of electrostatic precipitators, aging of dust removal equipment, low dust removal efficiency and other reasons, These electrostatic precipitators have a problem of transformation to further improve efficiency. large Wet electrostatic precipitator Price The improvement measures for the original equipment should be considered from both technical and economic aspects, and the following technical approaches are generally adopted: 1. Discover the potential of electrostatic precipitator equipment. For example, adjust the rapping cycle and rapping force of the electrode to improve the corona power and reduce the re flying of dust; Improve the uneven distribution of flue gas velocity and readjust the technical parameters of the airflow distribution device; Adjust the control mode or power supply mode of the power supply equipment. 2、 large Wet electrostatic precipitator Combination with other dedusting equipment. That is, a primary precipitator is added before or after the electrostatic precipitator. 3. Increase the capacity (or dust collection area) of the electrostatic precipitator. That is, add an electric field, or increase or widen the electric field of the electrostatic precipitator.

In order to avoid man-made faults and accidents caused by improper maintenance, prevent the occurrence of natural faults and accidents of fans and motors in all aspects, so as to give full play to the efficiency of equipment and extend the service life of equipment, therefore, the maintenance of fans must be strengthened. （1） Working system of fan maintenance The fan maintenance personnel must pay attention to the following points: 1. The fan can only be operated when the fan equipment is completely normal. 2. If the fan equipment starts after maintenance, pay attention to whether all parts of the fan are normal. 3. Regularly clean the dust, dirt, water and other impurities inside the fan and gas transmission pipeline, and check whether the impeller is worn and rusted, if any, repair and replace it in time. 4. Regularly replace the lubricating oil (recommended 3-6 months). It is recommended to add N46 (ISO VG46, 30) in summer and N32 (ISO VG32, 20) in winter. The oil level should be at 1/2 of the oil window. 5. Regularly check (3-6 months is recommended) couplings, pulleys, etc. If parts are found to be worn or rusted, they should be repaired and replaced immediately. 6. The equipment shall not be repaired during operation.