The key points of factors to be considered in the technical approach to the transformation of wet electrostatic precipitators: the wet electrostatic precipitators built before the mid-1970s could not meet the requirements of the new emission standards because of the low requirements for boiler smoke and dust emissions, the small selection of equipment capacity, the outdated structure of electrostatic precipitators, aging of dust removal equipment, low dust removal efficiency and other reasons, These electrostatic precipitators have a problem of transformation to further improve efficiency. large Wet dedusting equipment manufactor The improvement measures for the original equipment should be considered from both technical and economic aspects, and the following technical approaches are generally adopted: 1. Discover the potential of electrostatic precipitator equipment. For example, adjust the rapping cycle and rapping force of the electrode to improve the corona power and reduce the re flying of dust; Improve the uneven distribution of flue gas velocity and readjust the technical parameters of the airflow distribution device; Adjust the control mode or power supply mode of the power supply equipment. 2、 large Wet dedusting equipment Combination with other dedusting equipment. That is, a primary precipitator is added before or after the electrostatic precipitator. 3. Increase the capacity (or dust collection area) of the electrostatic precipitator. That is, add an electric field, or increase or widen the electric field of the electrostatic precipitator.
（1） Wet dedusting equipment manufactor The operating environment should always be kept clean, the fan surface should be kept clean, and the air inlet and outlet should be free of sundries. Regularly remove dust and other sundries in the fan and pipe. （2） large Wet dedusting equipment It can only be operated when the fan is completely normal. At the same time, it is necessary to maintain sufficient capacity of power supply facilities and stable voltage. Open phase operation is strictly prohibited. The power supply lines must be dedicated lines, and temporary lines should not be used for long-term power supply. (3) In case of abnormal sound, serious heating of motor, electrification of shell, tripping of switch, failure to start and other phenomena of fan during operation, the fan shall be stopped immediately for inspection. To ensure safety, maintenance is not allowed during the operation of the fan. After the maintenance, the test run shall be carried out for about five minutes, and the machine shall be restarted after confirming that there is no abnormal phenomenon. （4） Changsha Wet dedusting equipment manufactor Replenish or replace lubricating grease for bearings irregularly according to the service environmental conditions (it is not necessary to replace lubricating grease for motor enclosed bearings within the service life). To ensure good lubrication of the fan during operation, the number of times of oiling shall not be less than 1000 hours/time. For enclosed bearings and motor bearings, fill 2/3 of the inner and outer rings of bearings with ZL – 3 lithium based lubricating grease. It is strictly prohibited to run without oil. (5) The fan shall be stored in a dry environment to prevent the motor from moisture. Rain proof measures shall be taken when the fan is stored in the open air. The fan shall be prevented from collision during storage and handling to avoid damage to the fan.
3. When installing Type C and Type B, ensure that the two pulley positions are on the same plane, and the flatness tolerance is 0.5mm. 4. When installing Type D, use a dial indicator and feeler gauge to measure the coaxiality of the fan spindle and motor spindle and the parallelism of both ends of the coupling. The coaxiality tolerance of two shafts is 0.2mm, the parallelism tolerance of both ends of the coupling is 0.2mm, and the spacing between two planes of the coupling is 5 to 8mm. 5. After the fan is installed, move the rotor with hand or lever to check whether it is too tight or collided. The test run can be carried out without overtightening or collision. 6. After the motor is installed, the belt pulley or coupling guard shall be installed. If the air inlet is not connected to the air inlet pipe, the guard net or other safety devices (provided by the user) shall also be provided. 7. Other parts shall be installed according to the corresponding positions in the drawing. 8. Add N46 (ISO VG46, 30) in summer and N32 (ISO VG32, 20) in winter. The oil level should be at 1/2 of the oil window.
According to the report data released by the Global Wind Energy Council, the new installed capacity of global wind power in 2014 was 51477MW, up 44% year on year, and the cumulative installed capacity exceeded the threshold of 50GW for the first time. All data set new world records. China's wind power industry has driven global growth. In 2014, China's new installed capacity of wind power was 23350500 kilowatts, 45.1% higher than that of the previous year, large Wet dedusting equipment The cumulative installed capacity has reached nearly 115 million kilowatts, of which the grid connected capacity is nearly 100 million kilowatts, accounting for 7% of the total installed power generation capacity. In addition to the strength of wind power itself, the recovery of the wind power industry has also contributed to the decline of coal prices. The decline of fuel costs has led to the profitability of most power enterprises hitting a new high in 2014, Wet dedusting equipment manufactor This can expand the scale of wind power construction and accelerate the payment of unit arrears. As a result, the performance of wind power equipment manufacturers was in full swing in 2014, the market concentration was further improved to the top eight complete machine enterprises, and China's wind power industry basically ended the situation of low price competition. The wind power industry generally believes that the wind power industry will enter a new normal of stable growth in the future. In the next five years, the annual new installed capacity may reach at least 20 million kilowatts, and there is still a bottleneck for developers to improve their profits.
Main working principles of wet electrostatic precipitator: large Wet dedusting equipment Spray the water mist to the discharge electrode and corona area, the water mist will split and further atomize after being charged in the powerful corona field formed by the barbed electrode, and the collision interception, adsorption and coagulation of electric field force and charged water mist will jointly trap the dust particles, and finally the dust particles will reach the dust collector under the drive of electric field force and be trapped. The water forms a continuous water film on the dust collecting electrode, and the captured dust is washed into the ash hopper and discharged with water. Operating principle of wet electrostatic precipitator. The dedusting process of electrostatic precipitator can be divided into four stages: gas ionization; The dust is charged with ions; Charged dust moves towards the electrode; Remove the dust on the electrode. Only the objects removed by wet electrostatic precipitation are dust and droplets, but their working principles are different due to the differences in physical characteristics between droplets and dust. In principle, Changsha Wet dedusting equipment First of all, the existence of water droplets has an impact on the electrode discharge. To form emitting ions, free electrons in the metal electrode must obtain enough energy to overcome the ionization energy and cross the surface barrier to become emitting electrons. It is an effective measure to reduce the surface barrier by bringing water on the electrode surface. After the metal surface is covered with water, the original "metal air" interface is divided into "metal water" interface and "water air" interface. The potential barrier of the latter two interfaces is much lower than that of the former interface. In this way, after the metal surface is filled with water, the original high barrier will be divided into two low barriers, which will greatly weaken the blocking effect of the surface barrier on free electrons and make electrons easy to launch. In addition, Wet dedusting equipment manufactor Under the action of electric field, various impurity ions in water can easily cross the surface barrier and become emission ions. All of these have changed the electrode discharge effect, enabling corona discharge under low voltage. Secondly, due to the existence of water droplets, the resistance of water is relatively small. When water droplets combine with dust, the specific resistance of dust with high specific electricity decreases, so the working state of wet electrostatic precipitator will be more stable; In addition, since the wet electrostatic precipitator is washed by water flow and has no rapping device, it will not produce secondary dust.
Main factors affecting the dust removal efficiency of wet electrostatic precipitator. The effect of electrostatic voltage, water volume and dust concentration on wet electrostatic precipitation efficiency is positive, that is, the dust removal efficiency increases with the increase of voltage, water volume and dust concentration. Among them, voltage has the most significant effect on dust removal efficiency, followed by water volume, and dust concentration has the least effect. The combination of static electricity and water mist can significantly improve the dust removal efficiency. The role of water in wet electrostatic precipitation. The water in wet electrostatic precipitator mainly exists as atomized water droplets. According to domestic research, water mist has a series of effects on the improvement of dust removal efficiency of wet electrostatic precipitator, large Wet dedusting equipment Main mechanism: the water mist can keep the discharge electrode clean and keep the corona vigorous; The mist particles strike the dust collecting electrode to form a thin and uniform water film, Changsha Wet dedusting equipment It can prevent the "secondary flying" of low specific resistance dust from tempering high specific resistance dust and prevent the occurrence of "reverse corona"; For the dust with strong viscosity, the electrode can be prevented from sticking; It is also suitable for collecting those flammable and explosive dust. The water mist is sprayed directly to the discharge electrode and corona area, and the discharge electrode also acts as an atomizer. The same power supply can realize corona discharge, water atomization, water mist and dust particle charging, realizing the organic combination of static electricity and water mist. The water mist is directly sprayed to the discharge electrode, which has a high charge. The collision interception, adsorption and coagulation of water mist with high charge mass ratio in the electric field can greatly improve the dust removal efficiency. The water mist strikes the dust collecting electrode to form water flow down, so that the dust collecting electrode is always kept clean, eliminating the vibrating device, and avoiding a series of problems caused by vibrating dust removal in dry dust removal. In the method of spraying water mist to the discharge electrode and corona area to further atomize the water mist, the static electricity does not directly contact the spray device, so there is almost no insulation problem. This method is completely different from the dedusting technology of "corona discharge atomizes water". The latter is almost impossible to insulate due to the direct contact between water and electricity, and it is actually difficult to achieve industrial application. The barbed electrode can produce a strong electrostatic field, and has a good corona discharge capacity. The electrostatic and water mist work together, and has a high dust removal efficiency
