large Dust exhaust centrifugal fan Common fault: the working medium of the fan in the cement industry often contains a certain amount of homogeneous particles with different sizes and shapes, such as the induced draft fan of the dust removal system and the blower for pneumatic conveying. Because these fans work in the dusty air flow, the dust particles in the air flow will not only wear the fan, but also attach ash on the fan blades, and the wear and ash deposition are uneven. As a result, the balance of the fan rotor is destroyed, which causes the fan vibration and shortens the life of the fan. In serious cases, the fan can not work normally. Especially, the fan blades are worn most seriously, Dust exhaust centrifugal fan company It not only destroys the flow characteristics in the fan, but also easily leads to major accidents such as blade fracture and runaway. The wear of transmission parts is also a common problem of fans, including various shafts, rollers, reducers, motors, pumps and other bearing positions, bearing seats, keyways, threads and other parts. The traditional repair welding machine processing method is easy to cause material damage, resulting in deformation or fracture of parts, with greater limitations; Brush plating and spray re machining methods often require outsourcing, which not only requires long repair cycle and high cost, but also can not fundamentally solve the causes of wear (poor impact resistance and yield of metal) because the repair materials are metal materials; Many parts can only be scrapped and replaced, which greatly increases the production cost and inventory of spare parts, leaving the enterprise's good resource advantage idle and wasted

The wet electrostatic precipitator is a new kind of dust removal equipment used to treat micro dust and micro particles, large Dust exhaust centrifugal fan It is mainly used to remove dust, acid mist, water droplets, aerosols, odor, PM2.5 and other harmful substances in humid gases, and is an ideal equipment for controlling atmospheric dust pollution. The wet electrostatic precipitator is usually referred to as WESP, which has the same basic principle as the dry electrostatic precipitator. It goes through three stages: charging, collection and dust removal. The principle of wet electrostatic precipitator is the same as that of dry electrostatic precipitator, Bijie Dust exhaust centrifugal fan The dust is charged by high-voltage corona discharge, and the charged dust reaches the dust collecting plate/tube under the action of electric field force. The dry electrostatic precipitator mainly deals with dry gas with very low water content, while the wet electrostatic precipitator mainly deals with wet gas with high water content or even saturation. There is a big difference between WESP and DESP in the way of removing the dust collected on the dust collecting plate/pipe. The dry electrostatic precipitator generally uses mechanical rapping or acoustic cleaning to remove the dust on the electrode, while the wet electrostatic precipitator uses regular flushing to remove the dust along with the flow of flushing fluid

Main factors affecting the dust removal efficiency of wet electrostatic precipitator. The effect of electrostatic voltage, water volume and dust concentration on wet electrostatic precipitation efficiency is positive, that is, the dust removal efficiency increases with the increase of voltage, water volume and dust concentration. Among them, voltage has the most significant effect on dust removal efficiency, followed by water volume, and dust concentration has the least effect. The combination of static electricity and water mist can significantly improve the dust removal efficiency. The role of water in wet electrostatic precipitation. The water in wet electrostatic precipitator mainly exists as atomized water droplets. According to domestic research, water mist has a series of effects on the improvement of dust removal efficiency of wet electrostatic precipitator, large Dust exhaust centrifugal fan Main mechanism: the water mist can keep the discharge electrode clean and keep the corona vigorous; The mist particles strike the dust collecting electrode to form a thin and uniform water film, Bijie Dust exhaust centrifugal fan It can prevent the "secondary flying" of low specific resistance dust from tempering high specific resistance dust and prevent the occurrence of "reverse corona"; For the dust with strong viscosity, the electrode can be prevented from sticking; It is also suitable for collecting those flammable and explosive dust. The water mist is sprayed directly to the discharge electrode and corona area, and the discharge electrode also acts as an atomizer. The same power supply can realize corona discharge, water atomization, water mist and dust particle charging, realizing the organic combination of static electricity and water mist. The water mist is directly sprayed to the discharge electrode, which has a high charge. The collision interception, adsorption and coagulation of water mist with high charge mass ratio in the electric field can greatly improve the dust removal efficiency. The water mist strikes the dust collecting electrode to form water flow down, so that the dust collecting electrode is always kept clean, eliminating the vibrating device, and avoiding a series of problems caused by vibrating dust removal in dry dust removal. In the method of spraying water mist to the discharge electrode and corona area to further atomize the water mist, the static electricity does not directly contact the spray device, so there is almost no insulation problem. This method is completely different from the dedusting technology of "corona discharge atomizes water". The latter is almost impossible to insulate due to the direct contact between water and electricity, and it is actually difficult to achieve industrial application. The barbed electrode can produce a strong electrostatic field, and has a good corona discharge capacity. The electrostatic and water mist work together, and has a high dust removal efficiency

The use of wet electrostatic precipitators is becoming more and more common. How much do you know about the equipment? Today, I'm going to popularize knowledge for you and talk about the advantages and disadvantages of wet electrostatic precipitator. Let's learn together. Advantages of electrostatic precipitator High purification efficiency, capable of spreading fine particles of more than 0.01 microns. In the design, different operating parameters can be used to meet the required purification efficiency. ⑵ The resistance loss is small, generally below 20 mm water column. Compared with cyclone dust collector, the total power consumption is small even considering the power consumption of power supply unit and rapping mechanism. ⑶ Bijie Dust exhaust centrifugal fan The allowable operating temperature is high. For example, the allowable operating temperature of SHWB type circuit dust collector is 250 ℃. Other types can reach 350~400 ℃ or higher. ⑷ Large gas processing range. ⑸ large Dust exhaust centrifugal fan Automatic operation control can be fully realized. Disadvantages of electrostatic precipitator The equipment is relatively complex, requiring a high level of equipment allocation, installation and maintenance management. ⑵ There are certain requirements for the specific resistance of dust, so there is a certain selectivity for dust, which can not make all dust obtain high purification efficiency. ⑶ It is greatly affected by the operating conditions such as air temperature and temperature. If the same kind of dust is operated at different temperatures and humidities, the results will be different. Some dust can work well at a certain temperature and humidities, but the ESP can hardly be used at another temperature and humidities due to the change of dust resistance. ⑷ Dust exhaust centrifugal fan company The primary investment is large, and the horizontal electrostatic precipitator covers a large area. ⑸ At present, the practical effect in some enterprises can not meet the design requirements.

Main working principles of wet electrostatic precipitator: large Dust exhaust centrifugal fan Spray the water mist to the discharge electrode and corona area, the water mist will split and further atomize after being charged in the powerful corona field formed by the barbed electrode, and the collision interception, adsorption and coagulation of electric field force and charged water mist will jointly trap the dust particles, and finally the dust particles will reach the dust collector under the drive of electric field force and be trapped. The water forms a continuous water film on the dust collecting electrode, and the captured dust is washed into the ash hopper and discharged with water. Operating principle of wet electrostatic precipitator. The dedusting process of electrostatic precipitator can be divided into four stages: gas ionization; The dust is charged with ions; Charged dust moves towards the electrode; Remove the dust on the electrode. Only the objects removed by wet electrostatic precipitation are dust and droplets, but their working principles are different due to the differences in physical characteristics between droplets and dust. In principle, Bijie Dust exhaust centrifugal fan First of all, the existence of water droplets has an impact on the electrode discharge. To form emitting ions, free electrons in the metal electrode must obtain enough energy to overcome the ionization energy and cross the surface barrier to become emitting electrons. It is an effective measure to reduce the surface barrier by bringing water on the electrode surface. After the metal surface is covered with water, the original "metal air" interface is divided into "metal water" interface and "water air" interface. The potential barrier of the latter two interfaces is much lower than that of the former interface. In this way, after the metal surface is filled with water, the original high barrier will be divided into two low barriers, which will greatly weaken the blocking effect of the surface barrier on free electrons and make electrons easy to launch. In addition, Dust exhaust centrifugal fan company Under the action of electric field, various impurity ions in water can easily cross the surface barrier and become emission ions. All of these have changed the electrode discharge effect, enabling corona discharge under low voltage. Secondly, due to the existence of water droplets, the resistance of water is relatively small. When water droplets combine with dust, the specific resistance of dust with high specific electricity decreases, so the working state of wet electrostatic precipitator will be more stable; In addition, since the wet electrostatic precipitator is washed by water flow and has no rapping device, it will not produce secondary dust.