
(3) The main faults and causes of the fan may occur during the operation of the fan. For the faults generated, the causes must be quickly identified and solved in time to prevent accidents. Faults in the Operation of 4-72-12 Centrifugal Fan and the Causes Table Fault Name Causes Severe Vibration of Bearing Box 1. The fan shaft is different from the motor shaft, and the coupling is installed askew. 2. The casing or air inlet rubs with the impeller. 3. The foundation stiffness is not enough or firm. 4. Impeller rivet is loose or wheel disc is deformed. 5. The impeller shaft disk and shaft are loose, and the coupling bolt is movable. 6. The connection between casing and bracket, bearing box and bracket, bearing box and seat is loose. 7. The air inlet and outlet pipes of the fan are poorly installed, causing vibration. 8. The rotor is unbalanced. Bearing temperature rise is too high 1. The bearing box vibrates violently. 2. The lubricating grease is poor in quality, deteriorated or overfilled, or contains dust, sand, dirt and other impurities. 3. The tightening force of connecting bolts of bearing cover seat is too large or too small. 4. The shaft and rolling bearing are installed askew, and the front and rear bearings are not concentric. 5. The rolling bearing is damaged. The motor current is too high and the temperature rise is too high. 1. The throttle valve in the air inlet pipe is not closed tightly when driving. 2. The flow exceeds the specified value, or the air duct leaks. 3. The gas density conveyed by the fan is too high. 4. The input voltage of the motor is too low or the power supply is cut off individually. 5. The coupling is improperly connected, the leather ring is too tight or the gap is uneven. 6. Affected by the violent vibration of the bearing box. 7. Affected by deterioration or failure of parallel fans. When the belt slides down, the two pulleys are not in the same plane with each other. Belt runout The distance between two pulleys is too close or the belt is too long.

The selection of fans Product performance and fan performance listed in the selection table are based on the performance of delivering air under standard conditions. Therefore, when the use condition is non-standard, the H4-72-12 centrifugal fan must convert the use performance into the performance under standard conditions according to the relationship in the table above, and then select according to the performance and selection table. (3) Treatment of excessive or insufficient flow During use, excessive or insufficient flow often occurs. There are many reasons for this phenomenon. If the flow is high and low during use, it is mainly because the resistance in the pipe network is high and low, or the fan works in a non working area. If it is gradually reduced after a long time during use, it is mainly due to pipe network blockage. After the fan is newly installed, the flow is too large or insufficient during the formal operation. The main reasons for this phenomenon are as follows: 1. The actual value of pipe network resistance is too different from the calculated value. In the general pipe network characteristic equation, H=KQ2, if the actual value K of K-resistance coefficient is less than the calculated value K, the flow will increase; If the actual value K is greater than the calculated value K, the flow decreases. See (b) below.

major Dust removal equipment Common fault: the working medium of the fan in the cement industry often contains a certain amount of homogeneous particles with different sizes and shapes, such as the induced draft fan of the dust removal system and the blower for pneumatic conveying. Because these fans work in the dusty air flow, the dust particles in the air flow will not only wear the fan, but also attach ash on the fan blades, and the wear and ash deposition are uneven. As a result, the balance of the fan rotor is destroyed, which causes the fan vibration and shortens the life of the fan. In serious cases, the fan can not work normally. In particular, the fan blades are most severely worn, Dust removal equipment company It not only destroys the flow characteristics in the fan, but also easily leads to major accidents such as blade fracture and runaway. The wear of transmission parts is also a common problem of fans, including various shafts, rollers, reducers, motors, pumps and other bearing positions, bearing seats, keyways, threads and other parts. The traditional repair welding machine processing method is easy to cause material damage, resulting in deformation or fracture of parts, with greater limitations; Brush plating and spray re machining methods often require outsourcing, which not only requires long repair cycle and high cost, but also can not fundamentally solve the causes of wear (poor impact resistance and yield of metal) because the repair materials are metal materials; Many parts can only be scrapped and replaced, which greatly increases the production cost and inventory of spare parts, leaving the enterprise's good resource advantage idle and wasted

Among all kinds of mechanical and electrical equipment in all walks of life in China, the motors matched with fans account for about 60% of the installed capacity of national motors, and the power consumption accounts for about one-third of the total power generation in China. In particular, Dust removal equipment company Most fans have the phenomenon of pulling a cart from a horse during use. In addition, due to changes in production and technology, it is necessary to frequently adjust the gas flow, pressure, temperature, etc; Many units still adopt the backward way of adjusting the opening degree of the wind shield or valve to adjust the gas flow, pressure, temperature, etc. In fact, this is to meet the requirements of process and working conditions for gas flow regulation by artificially increasing resistance at the cost of wasting electric energy and money. This backward regulation mode not only wastes valuable energy, but also has poor regulation accuracy, which is difficult to meet the requirements of modern industrial production and services, and has serious negative effects. With the continuous improvement and development of frequency conversion technology in recent ten years. The performance of variable frequency speed regulation is becoming increasingly perfect, major Dust removal equipment It has been widely used in AC speed regulation in different fields. It has brought considerable economic benefits to enterprises and promoted the automation process of industrial production.

The fan is allowed to start at full voltage or at reduced voltage, but it should be noted that the current at full voltage starting is about 5~7 times the rated current, and the reduced voltage starting torque is proportional to the square of the current. When the grid capacity is insufficient, the reduced voltage starting should be used. (When the power is greater than 11KW, it is advisable to adopt the step-down starting.) When the fan is in test run, Dust removal equipment company Carefully read the product manual and check whether the wiring method is consistent with the wiring diagram; Carefully check whether the working voltage of the power supply to the fan meets the requirements, whether the power supply is out of phase or in phase, and whether the capacity of the electrical components provided meets the requirements. During commissioning, the number of people shall not be less than two. One person shall control the power supply and the other person shall observe the operation of the fan. If any abnormality is found, stop the machine immediately for inspection; First, check whether the rotation direction is correct; After the fan starts to run, immediately check whether the running current is balanced and whether the current exceeds the rated current; major Dust removal equipment If there is no normal phenomenon, stop the machine for inspection. After five minutes of operation, stop the machine to check whether the fan is abnormal, and start the machine again after confirming that there is no abnormal phenomenon. When the two speed fan is tested, start the low speed fan first and check whether the rotation direction is correct; When starting the high-speed train, the fan must be stopped before starting to prevent the switch tripping and motor damage caused by high-speed reverse rotation. When the fan reaches the normal speed, check whether the input current of the fan is normal, and the operating current of the fan cannot exceed its rated current. If the operating current exceeds its rated current, check whether the voltage supplied to the fan is normal. The motor power required by the fan refers to the higher power required for centrifugal fan and fan box when the air inlet is fully open under certain working conditions. If the air inlet is fully opened for operation, the motor may be damaged. During fan commissioning, it is better to close the valve on the inlet or outlet pipeline of the fan, open the valve gradually after operation until the required working condition is reached, and pay attention to whether the operating current of the fan exceeds the rated current

Dust leakage may occur when the wet electrostatic precipitator is used at ordinary times, so that the precipitator can not achieve the expected use effect when it is used Dust removal equipment company Let's specifically analyze the causes of dust leakage. 1. The dust remover is mainly assembled from the clean air chamber and the hopper. In this part, screws are used at the connection position between the upper box and the hopper. If the sealing strip used in this place is unqualified, dust will leak out. In addition to affecting the normal use of the equipment, the poor performance of the dust remover in use will have a great impact on the environment of the whole workshop and the surrounding environment. Even some wet electrostatic precipitators have a lot of materials with recycling value in the recycled dust. two Zhuzhou major Dust removal equipment Improper filtering wind speed used in dedusting may also lead to dust leakage, because the dust will be adsorbed on the filter bag when the temperature is too high, so the resistance of dedusting equipment will increase when it is used, leading to leakage. 3. The dedusting bag is also a device that plays a major role in the operation and use of the equipment. If the density of the bag itself is relatively small, it may cause dust leakage to each other. Therefore, when selecting the bag, it is also necessary to select the one with better quality for use, and it is also necessary to do a good job of maintenance when using it again.