In order to avoid man-made faults and accidents caused by improper maintenance, prevent the occurrence of natural faults and accidents of fans and motors in all aspects, so as to give full play to the efficiency of equipment and extend the service life of equipment, therefore, the maintenance of fans must be strengthened. （1） Working system of fan maintenance The fan maintenance personnel must pay attention to the following points: 1. The fan can only be operated when the fan equipment is completely normal. 2. If the fan equipment starts after maintenance, pay attention to whether all parts of the fan are normal. 3. Regularly clean the dust, dirt, water and other impurities inside the fan and gas transmission pipeline, and check whether the impeller is worn and rusted, if any, repair and replace it in time. 4. Regularly replace the lubricating oil (recommended 3-6 months). It is recommended to add N46 (ISO VG46, 30) in summer and N32 (ISO VG32, 20) in winter. The oil level should be at 1/2 of the oil window. 5. Regularly check (3-6 months is recommended) couplings, pulleys, etc. If parts are found to be worn or rusted, they should be repaired and replaced immediately. 6. The equipment shall not be repaired during operation.

major Industrial dust collector The wet electrostatic precipitator mainly has two structural forms. One is to use corrosion-resistant conductive materials (which can be non-metallic materials with excellent conductivity or metal materials with corrosion-resistant characteristics) as the dust collector, and the other is to use non-conductive non-metallic materials as the dust collector by forming a conductive water film through water spray or overflow. Wet electrostatic precipitators can also be divided into cross flow type (horizontal) and vertical flow type (vertical) according to the flow direction of waste gas. The cross flow type is mostly plate structure, Hubei Industrial dust collector The gas flows in and out in the horizontal direction, and the structure is similar to the dry electrostatic precipitator; The vertical flow type is mostly tubular structure, and the gas flow direction is vertical. Generally speaking, the efficiency of vertical flow wet electrostatic precipitator is twice as high as that of cross flow wet electrostatic precipitator under the condition of the same ventilation cross-sectional area. The dust deposited on the electrode plate can be washed down by water. Wet dust removal can avoid the re flying of captured dust and achieve high dust removal efficiency. Since there is no rapping device, the operation is also more reliable. The device that forms conductive film on the surface of the dust collector by means of water spray or overflow water has problems of corrosion, sludge and sewage treatment. It is only used when the dust concentration of the gas is low and the dust removal efficiency is required to be high; The wet electrostatic precipitator using corrosion-resistant conductive materials as dust collector does not need long-term water spraying or overflow water, Industrial dust collector manufactor Regular flushing is only carried out according to the operating conditions of the system, and only a small amount of water is consumed. This part of water can be recycled, and the dust collection system is basically free of secondary pollution.

（3） The main faults and causes of the fan may occur during the operation of the fan. For the faults generated, the causes must be quickly identified and solved in time to prevent accidents. Faults in the Operation of 4-72-12 Centrifugal Fan and the Causes Table Fault Name Causes Severe Vibration of Bearing Box 1. The fan shaft is different from the motor shaft, and the coupling is installed askew. 2. The casing or air inlet rubs with the impeller. 3. The foundation stiffness is not enough or firm. 4. Impeller rivet is loose or wheel disc is deformed. 5. The impeller shaft disk and shaft are loose, and the coupling bolt is movable. 6. The connection between casing and bracket, bearing box and bracket, bearing box and seat is loose. 7. The air inlet and outlet pipes of the fan are poorly installed, causing vibration. 8. The rotor is unbalanced. Bearing temperature rise is too high 1. The bearing box vibrates violently. 2. The lubricating grease is poor in quality, deteriorated or overfilled, or contains dust, sand, dirt and other impurities. 3. The tightening force of connecting bolts of bearing cover seat is too large or too small. 4. The shaft and rolling bearing are installed askew, and the front and rear bearings are not concentric. 5. The rolling bearing is damaged. The motor current is too high and the temperature rise is too high. 1. The throttle valve in the air inlet pipe is not closed tightly when driving. 2. The flow exceeds the specified value, or the air duct leaks. 3. The gas density conveyed by the fan is too high. 4. The input voltage of the motor is too low or the power supply is cut off individually. 5. The coupling is improperly connected, the leather ring is too tight or the gap is uneven. 6. Affected by the violent vibration of the bearing box. 7. Affected by deterioration or failure of parallel fans. When the belt slides down, the two pulleys are not in the same plane with each other. Belt runout The distance between two pulleys is too close or the belt is too long.

How are dust collectors classified, major Industrial dust collector Do you know how to distinguish it and how to define its economic type? Let's talk about it from these aspects. 1. Dust removal efficiency. Hubei Industrial dust collector Dust removal efficiency refers to the ratio of the amount of dust collected by the dust collector to the amount of dust entering the dust collector. According to the total dedusting efficiency, the dedusters can be divided into: low efficiency dedusters (50~80%), medium efficiency dedusters (80~95%) and high efficiency dedusters (more than 95%). 2. Dust removal resistance. The resistance indicates the pressure loss when the airflow passes through the dust remover. According to the resistance, dust collectors can be divided into low resistance dust collectors (Δ P<500Pa), medium resistance dust collectors (Δ P=500 ～ 2000Pa) and high resistance dust collectors (Δ P=2000 ～ 20000Pa). 3. Economy. Economy is one of the important indexes for evaluating dust remover, which includes equipment cost and operation and maintenance cost of dust remover. Among all kinds of dust collectors, the equipment cost of electrostatic precipitator is the highest, followed by bag type dust collector, Venturi tube dust collector, cyclone dust collector is the lowest electrostatic precipitator: the dust removal efficiency is high, generally above 99%, and the design efficiency is up to 99.99%. The wet dust collector is commonly known as "water dust collector" : The filtration efficiency can reach more than 85%, and the integrated desulfurization and dust remover of stone water film+swirl plate>>about 80% of desulfurization and dust removal can reach as high as about 95%.

Gas compression and gas transmission machinery is a machine that converts rotating mechanical energy into gas pressure energy and kinetic energy and transports gas. The main structural components of the fan are impeller, casing, air inlet, support, motor, pulley, coupling, silencer, transmission parts (bearings), etc. major Industrial dust collector The unpowered fan uses the air thermal convection caused by the natural wind force and the indoor and outdoor temperature difference to drive the turbine to rotate, thus using the centrifugal force and negative pressure effect to exhaust the indoor stale hot air. Hubei Industrial dust collector manufactor The fan is related to the transmission and distribution energy consumption of the system, and is a very critical part of building energy conservation. According to the fan inspection conducted by the National Air Conditioning Equipment Quality Supervision and Inspection Center for many years, many fans have problems under rated conditions, so it is necessary to produce and manufacture fans in strict accordance with product standards. major Industrial dust collector At the beginning of the fan operation, the vibration of the bearing is very small, but with the extension of the operating time, the dust in the fan will be unevenly attached to the impeller, gradually destroying the dynamic balance of the fan, making the bearing vibration gradually increase. Once the vibration reaches the maximum allowable value of 11mm/s of the fan (the maximum allowable value expressed by the amplitude value is as follows), The fan must be shut down for repair (dust accumulation shall be removed and dynamic balance shall be redone). Because it is very dangerous at this time, users must not use it forcibly. When the fan vibration is close to the dangerous value, the vibration measuring instrument will give an alarm.

major Industrial dust collector Common fault: the working medium of the fan in the cement industry often contains a certain amount of homogeneous particles with different sizes and shapes, such as the induced draft fan of the dust removal system and the blower for pneumatic conveying. Because these fans work in the dusty air flow, the dust particles in the air flow will not only wear the fan, but also attach ash on the fan blades, and the wear and ash deposition are uneven. As a result, the balance of the fan rotor is destroyed, which causes the fan vibration and shortens the life of the fan. In serious cases, the fan can not work normally. Especially, the fan blades are worn most seriously, Industrial dust collector manufactor It not only destroys the flow characteristics in the fan, but also easily leads to major accidents such as blade fracture and runaway. The wear of transmission parts is also a common problem of fans, including various shafts, rollers, reducers, motors, pumps and other bearing positions, bearing seats, keyways, threads and other parts. The traditional repair welding machine processing method is easy to cause material damage, resulting in deformation or fracture of parts, with greater limitations; Brush plating and spray re machining methods often require outsourcing, which not only requires long repair cycle and high cost, but also can not fundamentally solve the causes of wear (poor impact resistance and yield of metal) because the repair materials are metal materials; Many parts can only be scrapped and replaced, which greatly increases the production cost and inventory of spare parts, leaving the enterprise's good resource advantage idle and wasted