9. Since the flow, total pressure, main shaft speed and shaft power of the fan have a fixed relationship, the main shaft speed should not be changed when the motor capacity does not change. If the main shaft speed increases, the motor may be burned due to overload. The motor power used by the fan refers to the power not required when the air inlet and outlet are fully open in terms of mechanical losses and due reserves under a specific mine. If the outlet or inlet of the fan is not connected to the pipeline or is idle without external resistance, the motor may also be burned out. For safety, a valve shall be added to the outlet or inlet pipeline of the fan, and it shall be closed when starting the motor. After turning, the valve shall be slowly opened until the specified working condition is reached, and attention shall be paid to whether the current of the motor exceeds the specified value. High power motors must be started in proper ways, such as voltage reduction, frequency conversion, etc.
According to the report data released by the Global Wind Energy Council, the new installed capacity of global wind power in 2014 was 51477MW, up 44% year on year, and the cumulative installed capacity exceeded the threshold of 50GW for the first time. All data set new world records. China's wind power industry has driven global growth. In 2014, China's new installed capacity of wind power was 23350500 kilowatts, 45.1% higher than that of the previous year, major Industrial dust collector The cumulative installed capacity has reached nearly 115 million kilowatts, of which the grid connected capacity is nearly 100 million kilowatts, accounting for 7% of the total installed power generation capacity. In addition to the strength of wind power itself, the recovery of the wind power industry has also contributed to the decline of coal prices. The decline of fuel costs has led to the profitability of most power enterprises hitting a new high in 2014, Industrial dust collector company This can expand the scale of wind power construction and accelerate the payment of unit arrears. As a result, the performance of wind power equipment manufacturers was in full swing in 2014, the market concentration was further improved to the top eight complete machine enterprises, and China's wind power industry basically ended the situation of low price competition. The wind power industry generally believes that the wind power industry will enter a new normal of stable growth in the future. In the next five years, the annual new installed capacity may reach at least 20 million kilowatts, and there is still a bottleneck for developers to improve their profits.
Forecast the demand structure from the main fields. major Industrial dust collector General ventilation fans (generally small and medium-sized centrifugal and axial fans) are the most widely used, with the largest demand and the largest number of manufacturers. In general, the supply of such products exceeds the demand. Although the demand for special purpose fans (including anti-corrosion fans, high-temperature fans, wear-resistant fans, fire smoke exhaust fans, etc.) is not large, due to the special operating environment, they need to be treated differently, because the main material requirements are special. The biggest feature of Roots blower is that when the pressure is adjusted within the allowable range, the flow changes little, the pressure selection range is wide, and it has the characteristics of forced gas transmission. The main disadvantage is that the noise is large. Industrial dust collector company Through technology introduction, joint venture and self-development, China has launched a three blade roots blower with low noise, which is very popular with users and has a good market prospect. Turbine compressor (including centrifugal compressor, axial compressor and axial centrifugal compound compressor) is an important equipment of major engineering complete equipment, which plays an important role in the national economy. The performance of turbine compressor requires high pressure and large flow. With the large-scale of the complete set of equipment, the turbine compressor parameters are required to be higher and higher. Such as blast furnace smelting plant, large coal chemical plant, large fertilizer plant, large ethylene plant, large air separation plant, natural gas pipeline transportation plant and oil field gas injection plant. The demand for such products accounts for a small proportion of the total fan volume, but because of their importance, complex structure, long manufacturing cycle and high technical content, they have relatively good economic and social benefits. Turbine compressor manufacturing level represents the overall level of the fan industry
(3) The main faults and causes of the fan may occur during the operation of the fan. For the faults generated, the causes must be quickly identified and solved in time to prevent accidents. Faults in the Operation of 4-72-12 Centrifugal Fan and the Causes Table Fault Name Causes Severe Vibration of Bearing Box 1. The fan shaft is different from the motor shaft, and the coupling is installed askew. 2. The casing or air inlet rubs with the impeller. 3. The foundation stiffness is not enough or firm. 4. Impeller rivet is loose or wheel disc is deformed. 5. The impeller shaft disk and shaft are loose, and the coupling bolt is movable. 6. The connection between casing and bracket, bearing box and bracket, bearing box and seat is loose. 7. The air inlet and outlet pipes of the fan are poorly installed, causing vibration. 8. The rotor is unbalanced. Bearing temperature rise is too high 1. The bearing box vibrates violently. 2. The lubricating grease is poor in quality, deteriorated or overfilled, or contains dust, sand, dirt and other impurities. 3. The tightening force of connecting bolts of bearing cover seat is too large or too small. 4. The shaft and rolling bearing are installed askew, and the front and rear bearings are not concentric. 5. The rolling bearing is damaged. The motor current is too high and the temperature rise is too high. 1. The throttle valve in the air inlet pipe is not closed tightly when driving. 2. The flow exceeds the specified value, or the air duct leaks. 3. The gas density conveyed by the fan is too high. 4. The input voltage of the motor is too low or the power supply is cut off individually. 5. The coupling is improperly connected, the leather ring is too tight or the gap is uneven. 6. Affected by the violent vibration of the bearing box. 7. Affected by deterioration or failure of parallel fans. When the belt slides down, the two pulleys are not in the same plane with each other. Belt runout The distance between two pulleys is too close or the belt is too long.
Among all kinds of mechanical and electrical equipment in all walks of life in China, the motors matched with fans account for about 60% of the installed capacity of national motors, and the power consumption accounts for about one-third of the total power generation in China. In particular, Industrial dust collector company Most fans have the phenomenon of pulling a cart from a horse during use. In addition, due to changes in production and technology, it is necessary to frequently adjust the gas flow, pressure, temperature, etc; Many units still adopt the backward way of adjusting the opening degree of the wind shield or valve to adjust the gas flow, pressure, temperature, etc. In fact, this is to meet the requirements of process and working conditions for gas flow regulation by artificially increasing resistance at the cost of wasting electric energy and money. This backward regulation mode not only wastes valuable energy, but also has poor regulation accuracy, which is difficult to meet the requirements of modern industrial production and services, and has serious negative effects. With the continuous improvement and development of frequency conversion technology in recent ten years. The performance of variable frequency speed regulation is becoming increasingly perfect, major Industrial dust collector It has been widely used in AC speed regulation in different fields. It has brought considerable economic benefits to enterprises and promoted the automation process of industrial production.