Wet dedusting company In the use of wet electrostatic precipitator, we will encounter problems of one kind or another. If we do not know how to solve them, we will not know what to do. What are the reasons for the failure of wet electrostatic precipitator? Next, I will analyze it for you. (1) major Wet dedusting The causes of electrical failure include: electrical components are damaged, corona electrode is not adjusted properly, and porcelain bushing and post insulator through the wall are damaged. ① The electrical components are damaged, such as the fuse is blown, the high-voltage silicon rectifier tube is broken down or the thyristor is damaged, which can lead to the power failure; If the milliammeter is damaged or the transformer fails, the phenomenon of fault type (3) will occur. ② If the nickel chromium alloy wire is not used, the corona electrode will be rusted and broken after being used for a short time. The tension of corona wire is uneven, the force is uneven, and the overload of individual corona electrode will also cause the corona electrode to break; If the corona electrode is not installed in place, deviates from the center of the settling tube, or has too much scale, the electric field will flash over frequently, or even the operation will be interrupted. ③ If the mechanical properties of the through wall porcelain bushing and post insulator are not up to standard and cannot bear the tension of the upper and lower hangers, the insulator will be damaged and cracked. The insulator box temperature control is unreasonable, and the temperature is low or changes violently, which will also cause the insulator to be damaged and cracked; Excessive scale on the surface of insulator will also cause damage and crack of insulator. The final result is that the electric field is grounded, the operation of the electrostatic precipitator is interrupted, and faults (2) and (4) occur.
While meeting the new standard, the wet electrostatic precipitator can also control the haze fine particles, sulfur trioxide aerosol droplets, organic pollutants, heavy metal pollutants, etc., which has great social benefits. The air pollutant control mode of SCR+ESP/FF+WFGD+WESP is also a relatively effective way to control pollutants in Shangshan Coal fired Power Plant. Wet dedusting company Common dust control technologies, among which the dry electrostatic precipitator, the electrostatic fabric composite precipitator and the bag type precipitator are used as the front section dust control technology, cannot guarantee the ultra clean emission of flue gas dust after the desulfurization device, while the wet electrostatic precipitator arranged at the downstream of the wet desulfurization device will be used as a reliable terminal dust control technology. The working principle of wet electrostatic precipitator is similar to that of dry electrostatic precipitator. It is high-voltage corona discharge that charges dust or water mist, and charged particles reach the dust collecting plate under the action of electric field force, major Wet dedusting However, in terms of the way of dust, the dry electrostatic precipitator uses mechanical vibration, while the wet electrostatic precipitator uses flushing fluid to flush electricity, so as to flush the dust captured on the dust collection plate into the ash hopper and then discharge the wet electrostatic precipitator. The advantages of the wet electrostatic precipitator are: because the mass and heat transfer processes occur simultaneously in the process of gas and liquid contact, this type of precipitator has the function of dust removal, It also has the function of flue gas cooling and absorption of harmful gases. Suitable for high temperature. High temperature, flammable, explosive and harmful gases; Normal operation and high purification efficiency; Dust and gas that can be used for gathering fog and dust; Exhaust volume balance; Simple structure. Low investment, convenient operation and maintenance.
The fan is allowed to start at full voltage or at reduced voltage, but it should be noted that the current at full voltage starting is about 5~7 times the rated current, and the reduced voltage starting torque is proportional to the square of the current. When the grid capacity is insufficient, the reduced voltage starting should be used. (When the power is greater than 11KW, it is advisable to adopt step-down starting.) When the fan is in test run, Wet dedusting company Carefully read the product manual and check whether the wiring method is consistent with the wiring diagram; Carefully check whether the working voltage of the power supply to the fan meets the requirements, whether the power supply is out of phase or in phase, and whether the capacity of the electrical components provided meets the requirements. During commissioning, the number of people shall not be less than two. One person shall control the power supply and the other person shall observe the operation of the fan. If any abnormality is found, stop the machine immediately for inspection; First, check whether the rotation direction is correct; After the fan starts to run, immediately check whether the running current is balanced and whether the current exceeds the rated current; major Wet dedusting If there is no normal phenomenon, stop the machine for inspection. After five minutes of operation, stop the machine to check whether the fan is abnormal, and start the machine again after confirming that there is no abnormal phenomenon. When the two speed fan is tested, start the low speed fan first and check whether the rotation direction is correct; When starting the high-speed train, the fan must be stopped before starting to prevent the switch tripping and motor damage caused by high-speed reverse rotation. When the fan reaches the normal speed, check whether the input current of the fan is normal, and the operating current of the fan cannot exceed its rated current. If the operating current exceeds its rated current, check whether the voltage supplied to the fan is normal. The motor power required by the fan refers to the higher power required for centrifugal fan and fan box when the air inlet is fully open under certain working conditions. If the air inlet is fully opened for operation, the motor may be damaged. During fan commissioning, it is better to close the valve on the inlet or outlet pipeline of the fan, open the valve gradually after operation until the required working condition is reached, and pay attention to whether the operating current of the fan exceeds the rated current
2. The influence of the total pressure deviation Δ H of the fan itself was not considered during selection. When the actual total pressure of the fan was positive deviation, the flow increased; When the actual total pressure of the fan is negative deviation, the flow decreases. See (a) below. The relationship between the deviation of the pipe network characteristic curve and the total pressure and the flow can be eliminated by one of the following methods when the fan starts to officially operate after new installation, or when the flow is too large or too small during use. 1. Use the opening and closing of throttling device to adjust the flow. 2. Increase or decrease the flow by increasing or decreasing the fan speed. 3. Use a new fan with higher or lower pressure to increase or decrease the flow. 4. Change the pipe network to reduce the resistance coefficient of the pipe network to increase the flow. It must be pointed out that throttling devices are generally used to regulate the flow. However, when the actual flow is much larger than the required flow, this method wastes too much power and is very uneconomical. If conditions permit, the fan speed is usually reduced or the fan with lower pressure is replaced. When the throttling device is fully open, the flow is still too small. At this time, the throttling device has lost its function, so try to reduce the resistance coefficient of the pipe network to increase the flow, or increase the fan speed and replace the fan with higher pressure. However, the speed of the fans directly connected to the motor and the coupling cannot be changed generally. Only the fan driven by the pulley can increase or decrease the speed by changing the diameter of the pulley, but the speed of the fan cannot exceed the speed max in the performance and selection table.
major Wet dedusting The wet electrostatic precipitator mainly has two structural forms. One is to use corrosion-resistant conductive materials (which can be non-metallic materials with excellent conductivity or metal materials with corrosion-resistant characteristics) as the dust collector, and the other is to use non-conductive non-metallic materials as the dust collector by forming a conductive water film through water spray or overflow. Wet electrostatic precipitators can also be divided into cross flow type (horizontal) and vertical flow type (vertical) according to the flow direction of waste gas. The cross flow type is mostly plate structure, Dazhou Wet dedusting The gas flows in and out in the horizontal direction, and the structure is similar to the dry electrostatic precipitator; The vertical flow type is mostly tubular structure, and the gas flow direction is vertical. Generally speaking, the efficiency of vertical flow wet electrostatic precipitator is twice as high as that of cross flow wet electrostatic precipitator under the condition of the same ventilation cross-sectional area. The dust deposited on the electrode plate can be washed down by water. Wet dust removal can avoid the re flying of captured dust and achieve high dust removal efficiency. Since there is no rapping device, the operation is also more reliable. The device that forms conductive film on the surface of the dust collector by means of water spray or overflow water has problems of corrosion, sludge and sewage treatment. It is only used when the dust concentration of the gas is low and the dust removal efficiency is required to be high; The wet electrostatic precipitator using corrosion-resistant conductive materials as dust collector does not need long-term water spraying or overflow water, Wet dedusting company Regular flushing is only carried out according to the operating conditions of the system, and only a small amount of water is consumed. This part of water can be recycled, and the dust collection system is basically free of secondary pollution.