The wet electrostatic precipitator is mainly used to purify water vapor, odor, acid mist and other harmful substances in the exhaust gas discharged by the factory. As an air pollution control equipment, it has also been widely used. let's Dust exhaust centrifugal fan manufactor Understand its system composition together. 1. Composition of wet electrostatic precipitator system. According to its working principle, the control system of wet electrostatic precipitator generally includes high pressure system, water treatment system, low pressure heating and hot air purging system, upper computer system, etc. 2. Design of wet electrostatic precipitator system. (1) major Dust exhaust centrifugal fan High voltage system and wet electrostatic precipitator charge the dust through corona discharge of high voltage system. The charged dust reaches the dust collecting plate under the effect of electric field force, and then the dust is removed by regular scouring. (2) Huaihua major Dust exhaust centrifugal fan Water treatment system. This system deals with the problem of secondary water pollution. It is mainly the water discharged after equipment spraying and flushing, which contains a lot of acid substances and fine particles. Direct discharge will cause secondary pollution. The recycling of water in the equipment consists of two steps: neutralization and acid removal, and separation of suspended solids, so that the sewage can be turned into industrial water suitable for spraying. (3) Heating system. The heating system includes insulator incubator heating, hot air purging heating, and the hot air purging system is composed of fan, butterfly valve and heater. When it starts actively, it starts in the order of fan, butterfly valve and heater. When actively closing, it shall be closed in reverse order. (4) Upper computer system. The selected upper computer system is an industrial control computer, and the network front-end computer is used to enable the system to have extraordinary data acquisition and processing capabilities, so as to meet the requirements of wet electrostatic precipitator for centralized management, decentralized control, energy conservation and emission reduction.
major Dust exhaust centrifugal fan Common fault: the working medium of the fan in the cement industry often contains a certain amount of homogeneous particles with different sizes and shapes, such as the induced draft fan of the dust removal system and the blower for pneumatic conveying. Because these fans work in the dusty air flow, the dust particles in the air flow will not only wear the fan, but also attach ash on the fan blades, and the wear and ash deposition are uneven. As a result, the balance of the fan rotor is destroyed, which causes the fan vibration and shortens the life of the fan. In serious cases, the fan can not work normally. Especially, the fan blades are worn most seriously, Dust exhaust centrifugal fan manufactor It not only destroys the flow characteristics in the fan, but also easily leads to major accidents such as blade fracture and runaway. The wear of transmission parts is also a common problem of fans, including various shafts, rollers, reducers, motors, pumps and other bearing positions, bearing seats, keyways, threads and other parts. The traditional repair welding machine processing method is easy to cause material damage, resulting in deformation or fracture of parts, with greater limitations; Brush plating and spray re machining methods often require outsourcing, which not only requires long repair cycle and high cost, but also can not fundamentally solve the causes of wear (poor impact resistance and yield of metal) because the repair materials are metal materials; Many parts can only be scrapped and replaced, which greatly increases the production cost and inventory of spare parts, leaving the enterprise's good resource advantage idle and wasted
major Dust exhaust centrifugal fan The reasons for failure caused by unstable operation are: improper temperature control of insulator box; The gas distributor grid is blocked, and the sediment electrode has too thick scale; Improper adjustment of water film; The oxygen content in the system exceeds the standard. ① Insufficient steam pressure and blocked steam pipeline may cause low temperature of insulator box. In the long run, the insulator surface temperature is low, and tar and dust particles accumulate, causing electric field short circuit. If the temperature of insulator box rises too fast, or the temperature changes violently during operation, the insulator will be cracked. ② Dust exhaust centrifugal fan manufactor If intermittent flushing cannot be carried out as required during operation, the tar accumulated on the sediment pipe wall is difficult to be thoroughly cleaned, which, accumulated over time, not only causes excessive resistance to equipment operation, but also leads to damage to the electric field. ③ During maintenance, the water film is not adjusted as required, the water film is uneven or not thick enough, and after putting into operation, the phenomenon described in fault (4) will occur. The above situation also occurs when the water film is damaged during operation. ④ The reason for the explosion of the electrostatic precipitator is that the oxygen content in the gas exceeds the standard, the mixed explosive gas is formed in the equipment and reaches the explosion limit, and the explosion occurs when encountering electric sparks.
Fans can be classified into several types according to the materials used, such as iron shell fans (ordinary fans), glass fiber reinforced plastic fans, plastic fans, aluminum fans, stainless steel fans, etc. Dust exhaust centrifugal fan manufactor In the direction of gas flow. Fans can be classified into centrifugal, axial, diagonal (mixed flow) and cross flow fans according to the direction of gas flow. (1) Centrifugal fan. The airflow enters the impeller of the fan axially and flows mainly along the radial direction. This type of fan is made according to the principle of centrifugal action, and its products include centrifugal fan, centrifugal blower and centrifugal compressor. (2) Axial flow fan. The airflow enters the impeller of the fan axially and flows approximately along the axis on the cylindrical surface. Such fans include axial fans, axial blowers and axial compressors. (3) Rotary fan. Huaihua major Dust exhaust centrifugal fan Use the rotor rotation to change the air chamber volume to work. Common varieties include Roots blower and rotary compressor.
Emergency stop: major Dust exhaust centrifugal fan manufactor In case of one of the following situations during the unit commissioning, emergency shutdown shall be carried out immediately. The emergency stop operation is to press the stop button of the main motor, and then carry out the remedial work after the shutdown; The centrifugal fan suddenly vibrates strongly and has exceeded the trip value; There is scratch or abnormal friction sound inside the machine body; major Dust exhaust centrifugal fan Smoke occurs at any bearing or seal, or the temperature of a bearing rises sharply to the alarm value; When the oil pressure is lower than the alarm value and cannot be restored to normal; The liquid level in the oil tank is low, and there is suction phenomenon; When the axial displacement value increases significantly and reaches the alarm value;
2. The influence of the total pressure deviation Δ H of the fan itself was not considered during selection. When the actual total pressure of the fan was positive deviation, the flow increased; When the actual total pressure of the fan is negative deviation, the flow decreases. See (a) below. The relationship between the deviation of the pipe network characteristic curve and the total pressure and the flow can be eliminated by one of the following methods when the fan starts to officially operate after new installation, or when the flow is too large or too small during use. 1. Use the opening and closing of throttling device to adjust the flow. 2. Increase or decrease the flow by increasing or decreasing the fan speed. 3. Use a new fan with higher or lower pressure to increase or decrease the flow. 4. Change the pipe network to reduce the resistance coefficient of the pipe network to increase the flow. It must be pointed out that throttling devices are generally used to regulate the flow. However, when the actual flow is much larger than the required flow, this method wastes too much power and is very uneconomical. If conditions permit, the fan speed is usually reduced or the fan with lower pressure is replaced. When the throttling device is fully open, the flow is still too small. At this time, the throttling device has lost its function, so try to reduce the resistance coefficient of the pipe network to increase the flow, or increase the fan speed and replace the fan with higher pressure. However, the speed of the fans directly connected to the motor and the coupling cannot be changed generally. Only the fan driven by the pulley can increase or decrease the speed by changing the diameter of the pulley, but the speed of the fan cannot exceed the speed max in the performance and selection table.
