large Wet electrostatic precipitator Common fault: the working medium of the fan in the cement industry often contains a certain amount of homogeneous particles with different sizes and shapes, such as the induced draft fan of the dust removal system and the blower for pneumatic conveying. Because these fans work in the dusty air flow, the dust particles in the air flow will not only wear the fan, but also attach ash on the fan blades, and the wear and ash deposition are uneven. As a result, the balance of the fan rotor is destroyed, which causes the fan vibration and shortens the life of the fan. In serious cases, the fan can not work normally. In particular, the fan blades are most severely worn, Wet electrostatic precipitator manufactor It not only destroys the flow characteristics in the fan, but also easily leads to major accidents such as blade fracture and runaway. The wear of transmission parts is also a common problem of fans, including various shafts, rollers, reducers, motors, pumps and other bearing positions, bearing seats, keyways, threads and other parts. The traditional repair welding machine processing method is easy to cause material damage, resulting in deformation or fracture of parts, with greater limitations; Brush plating and spray re machining methods often require outsourcing, which not only requires long repair cycle and high cost, but also can not fundamentally solve the causes of wear (poor impact resistance and yield of metal) because the repair materials are metal materials; Many parts can only be scrapped and replaced, which greatly increases the production cost and inventory of spare parts, leaving the enterprise's good resource advantage idle and wasted
Correct maintenance is an important guarantee for the safe and reliable operation of the fan and the improvement of its service life. Therefore, Wet electrostatic precipitator manufactor When using fans, full attention must be paid. Impeller maintenance: at the initial stage of impeller operation and during all regular inspections, whenever there is an opportunity, the impeller must be checked for cracks, wear, dust and other defects. The impeller must be kept clean whenever possible, large Wet electrostatic precipitator The steel wire brush shall be used regularly to remove the dust and rust on the impeller. As the travel time increases, the dust can not be evenly attached to the impeller, which will cause damage to the balance of the impeller and even cause rotor vibration. As long as the impeller is repaired, it needs to be dynamically balanced again. If possible, the portable trial dynamic balancing instrument can be used for on-site balancing. Before dynamic balancing, check whether all fastening bolts are tightened. Since the impeller has been operating in an unbalanced state for a period of time, these bolts may have become loose. Bearing maintenance: frequently check the oil supply of bearing lubricating oil. If the box leaks oil, tighten the bolts of the end cover a little. If this is not enough, you may have to use new sealing packing. When the bearing lubricating oil is in normal use, it should be replaced at least once every six months. When it is used for the first time, it should be done after 200 hours of operation. The second oil change should be done in 1 to 2 months. After that, the lubricating oil should be checked once a week. If the lubricating oil does not deteriorate, the oil change can be extended to 2 to 4 months. The specified brand of lubricating oil (specified on the general drawing) must be used when replacing, The old oil in the oil tank shall be completely drained and cleaned before new oil can be filled. If the fan bearing needs to be replaced, pay attention to the following matters: before installing the new bearing, the bearing and bearing box must be very clean. Place the bearing in the oil with a temperature of about 70~80 ℃ and heat it before installing it on the shaft. Do not force assembly to avoid damaging the shaft. Maintenance of other supporting equipment: see the respective user manual for the maintenance of various supporting equipment, including motors, electric actuators, instruments, meters, etc. These operating instructions are provided by each supporting manufacturer. The manufacturer will pack these instructions together and provide them to the user
Fans can be classified into several types according to the materials used, such as iron shell fans (ordinary fans), glass fiber reinforced plastic fans, plastic fans, aluminum fans, stainless steel fans, etc. Wet electrostatic precipitator manufactor In the direction of gas flow. Fans can be classified into centrifugal, axial, diagonal (mixed flow) and cross flow fans according to the direction of gas flow. (1) Centrifugal fan. The airflow enters the impeller of the fan axially and flows mainly along the radial direction. This type of fan is made according to the principle of centrifugal action, and its products include centrifugal fan, centrifugal blower and centrifugal compressor. (2) Axial flow fan. The airflow enters the impeller of the fan axially and flows approximately along the axis on the cylindrical surface. Such fans include axial fans, axial blowers and axial compressors. (3) Rotary fan. Xiaogan large Wet electrostatic precipitator Use the rotor rotation to change the air chamber volume to work. Common varieties include Roots blower and rotary compressor.
Selection and application of fan performance (I) Description of fan performance: 1. № 10, 12, 16, 20 are converted according to dimensionless performance of № 10 model. 2. № 5, 6, 8 are converted according to dimensionless performance of № 5 model. 3. № 5 and below shall be determined according to the performance of the measured prototype. Note: According to the dimensionless performance curve conversion formula, total pressure H=ρ u2 H (Pa) flow Q=900 π D22 uQ (m3/h) shaft power N=N × D22u3 ρ/4000 (kw), where D2 - impeller outer diameter (m) u - impeller outer edge linear speed (m/s) ρ - gas density (Kg/m3), the required power rate shall be based on shaft power plus mechanical loss and motor reserve. 4. The solid line is № 5 model, and the dotted line is № 10 model. The performance of the fan is expressed by the flow, total pressure, main shaft speed, shaft power, efficiency and other parameters of the fan, and there are certain relationships between the parameters, which are listed in the following table. The relationship of fan performance parameters changes density ρ, speed n changes speed n, atmospheric pressure P, gas temperature t Q1/Q2=n1/n2 H1/H2=(n1/n2) 2 ρ 1/ρ 2 N1/N2=(n1/n2) 3 ρ 1/ρ 2 η 1=η 2 Q1/Q2=n1/n2 H1/H2=(n1/n2) 2 (P1/P2) (273+t2/273+t1) N1/N2=(n1/n2) 3 (P1/P2) (273+t2/273+t1) η 1=η 2 Note: 1. In the middle, Q represents flow (m3/h), H represents total pressure (Pa), N Represents shaft power (kw), η represents total pressure efficiency, ρ represents density (kg/m3), t represents temperature (℃), n represents speed (r/min), and P represents atmospheric pressure (Pa). 2. The footnote symbol 2 indicates the known performance and related parameters, and the footnote symbol 1 indicates the required performance and related parameters. (
large Wet electrostatic precipitator The fan is a kind of driven fluid machinery, which relies on the input mechanical energy to increase the gas pressure and discharge gas. Fan is the abbreviation of Chinese custom for gas compression and gas transmission machinery. Generally speaking, fans include fans, blowers, and wind turbines. Xiaogan Wet electrostatic precipitator manufactor Fans are widely used for ventilation, dust discharge and cooling of factories, mines, tunnels, cooling towers, vehicles, ships and buildings, as well as ventilation and induced draft of boilers and industrial furnaces; Cooling and ventilation in air conditioning equipment and household appliances; Drying and delivery of grain, wind source of wind tunnel and inflation and propulsion of hovercraft
large Wet electrostatic precipitator Fans can be divided into axial flow fans, centrifugal fans and diagonal flow (mixed flow) fans according to the flow direction after the airflow enters the impeller. Fans are divided into press in local fans (hereinafter referred to as press in fans) and flame-proof motors placed outside or inside the flow channel, and flame-proof motors placed inside the explosion-proof sealing chamber of the extraction type local fans (hereinafter referred to as extraction fans) according to their purposes. Wet electrostatic precipitator manufactor Fans can also be divided into single-stage, two-stage or multi-stage pressurization fans according to the form of pressurization. For example, 4-72 is single-stage pressurization, and high-end fan is multi-stage pressurization fan. Fans can be divided into axial flow fans, mixed flow fans, roof fans, air conditioning fans, etc. Fan can be divided into negative pressure fan, low pressure fan, medium pressure fan and high pressure fan according to pressure. According to the outlet pressure (pressure rise), it can be divided into: ventilator (≤ 15000 Pa), blower (15-350000 Pa), compressor (≥ 350000 Pa)