Among all kinds of mechanical and electrical equipment in all walks of life in China, the motors matched with fans account for about 60% of the installed capacity of national motors, and the power consumption accounts for about one-third of the total power generation in China. In particular, Wet dedusting equipment company Most fans have the phenomenon of pulling a cart from a horse during use. In addition, due to changes in production and technology, it is necessary to frequently adjust the gas flow, pressure, temperature, etc; Many units still adopt the backward way of adjusting the opening degree of the wind shield or valve to adjust the gas flow, pressure, temperature, etc. In fact, this is to meet the requirements of process and working conditions for gas flow regulation by artificially increasing resistance at the cost of wasting electric energy and money. This backward regulation mode not only wastes valuable energy, but also has poor regulation accuracy, which is difficult to meet the requirements of modern industrial production and services, and has serious negative effects. With the continuous improvement and development of frequency conversion technology in recent ten years. The performance of variable frequency speed regulation is becoming increasingly perfect, major Wet dedusting equipment It has been widely used in AC speed regulation in different fields. It has brought considerable economic benefits to enterprises and promoted the automation process of industrial production.
major Wet dedusting equipment Common fault: the working medium of the fan in the cement industry often contains a certain amount of homogeneous particles with different sizes and shapes, such as the induced draft fan of the dust removal system and the blower for pneumatic conveying. Because these fans work in the dusty air flow, the dust particles in the air flow will not only wear the fan, but also attach ash on the fan blades, and the wear and ash deposition are uneven. As a result, the balance of the fan rotor is destroyed, which causes the fan vibration and shortens the life of the fan. In serious cases, the fan can not work normally. Especially, the fan blades are worn most seriously, Wet dedusting equipment company It not only destroys the flow characteristics in the fan, but also easily leads to major accidents such as blade fracture and runaway. The wear of transmission parts is also a common problem of fans, including various shafts, rollers, reducers, motors, pumps and other bearing positions, bearing seats, keyways, threads and other parts. The traditional repair welding machine processing method is easy to cause material damage, resulting in deformation or fracture of parts, with greater limitations; Brush plating and spray re machining methods often require outsourcing, which not only requires long repair cycle and high cost, but also can not fundamentally solve the causes of wear (poor impact resistance and yield of metal) because the repair materials are metal materials; Many parts can only be scrapped and replaced, which greatly increases the production cost and inventory of spare parts, leaving the enterprise's good resource advantage idle and wasted
When the bearing temperature of the fan is normal, it is ≤ 70 ℃. If it rises to 70 ℃, an alarm should (will) be given if there is an electric control. At this time, the reason should be found out. First, check whether the cooling water is normal? Is the bearing oil level normal? If the cause cannot be found for a while, the bearing temperature rises rapidly to 90 ℃, and if there is an electric control, the alarm and shutdown signal shall be sent again. Qiandongnan Wet dedusting equipment In the process of fan startup, shutdown or operation, if any abnormal phenomenon is found, it shall be checked immediately. If any small fault is found during the check, it shall be timely found out the cause and eliminated. In case of major fault (such as severe vibration, impact of fan, sharp rise of bearing temperature, etc.), stop the machine immediately for inspection. major Wet dedusting equipment The lubricating oil (or grease) shall be renewed and replaced one month after the first operation of the fan. In addition to replacement after each overhaul, the lubricating oil (or grease) can be replaced once every 1~2 months under normal conditions, or according to the actual situation. Fans include fans, turbine blowers, roots blowers and turbine compressors, which are divided into 7 categories in detail, including centrifugal compressors, axial compressors, centrifugal blowers, roots blowers, centrifugal fans, axial fans and Ye's blowers
Qiandongnan major Wet dedusting equipment Forecasts from foreign markets. The member units of China General Machinery Fan Industry Association exported 7969 fans in 2000, with the export delivery value of 81.157 million yuan. From 1991 to 2000, the total number of exported fans was 72876, and the total value of export delivery was 747.26 million yuan. Wet dedusting equipment company The trend of global economic integration is becoming more and more obvious. The economies of all countries will further depend on each other. International economic cooperation and exchanges will become closer and closer. The international market is at a stage of significant intersection and integration. At the same time, the pace of global industrial restructuring is accelerating, and significant progress has been made in the scale and depth of international division of labor. Developed countries continue to shift industrial production to capital intensive and technology intensive industries, and labor-intensive products are transferred to developing countries and regions. This provides a good development opportunity for China to play its own advantages and enter the international market. Since the 1970s, China has introduced foreign advanced technology of centrifugal compressor, which has improved the product grade through digestion, absorption and innovation. As long as the quality and delivery time are guaranteed and the price advantage is used, it is competitive internationally. Especially after China's entry into WTO, it is entirely possible to increase the fan export. From the historical analysis, the main export varieties are small and medium-sized fans and fan accessories. The main gap between domestic enterprises producing such fans is that the surface quality cannot meet the export requirements. If the appearance quality is improved and the price is favorable, the prospect in the foreign market is broad. From 1991 to 2000, the fan exports of small and medium-sized fans were not stable enough, and there was no obvious growth trend. However, with the continuous progress of technology, it is expected that the export volume of such fans will continue to increase, and it is predicted that the annual average growth rate will be about 5% on the basis of 2000. major Wet dedusting equipment The export of centrifugal compressors and blowers increased significantly from 1991 to 2000, reaching 870000 sets in 2000. The main exporting countries are India, Pakistan, Iran, Vietnam and other developing countries. It is expected that this trend will continue to develop, reaching 1 million units per year.
(1) Wet dedusting equipment company The operating environment should always be kept clean, the fan surface should be kept clean, and the air inlet and outlet should be free of sundries. Regularly remove dust and other sundries in the fan and pipe. (2) major Wet dedusting equipment It can only be operated when the fan is completely normal. At the same time, it is necessary to maintain sufficient capacity of power supply facilities and stable voltage. Open phase operation is strictly prohibited. The power supply lines must be dedicated lines, and temporary lines should not be used for long-term power supply. (3) In case of abnormal sound, serious heating of motor, electrification of shell, tripping of switch, failure to start and other phenomena of fan during operation, the fan shall be stopped immediately for inspection. To ensure safety, maintenance is not allowed during the operation of the fan. After the maintenance, the test run shall be carried out for about five minutes, and the machine shall be restarted after confirming that there is no abnormal phenomenon. (4) Qiandongnan Wet dedusting equipment company Replenish or replace lubricating grease for bearings irregularly according to the service environmental conditions (it is not necessary to replace lubricating grease for motor enclosed bearings within the service life). To ensure good lubrication of the fan during operation, the number of times of oiling shall not be less than 1000 hours/time. For enclosed bearings and motor bearings, fill 2/3 of the inner and outer rings of bearings with ZL – 3 lithium based lubricating grease. It is strictly prohibited to run without oil. (5) The fan shall be stored in a dry environment to prevent the motor from moisture. Rain proof measures shall be taken when the fan is stored in the open air. The fan shall be prevented from collision during storage and handling to avoid damage to the fan.