In order to avoid man-made faults and accidents caused by improper maintenance, prevent the occurrence of natural faults and accidents of fans and motors in all aspects, so as to give full play to the efficiency of equipment and extend the service life of equipment, therefore, the maintenance of fans must be strengthened. (1) Working system of fan maintenance The fan maintenance personnel must pay attention to the following points: 1. The fan can only be operated when the fan equipment is completely normal. 2. If the fan equipment starts after maintenance, pay attention to whether all parts of the fan are normal. 3. Regularly clean the dust, dirt, water and other impurities inside the fan and gas transmission pipeline, and check whether the impeller is worn and rusted, if any, repair and replace it in time. 4. Regularly replace the lubricating oil (recommended 3-6 months). It is recommended to add N46 (ISO VG46, 30) in summer and N32 (ISO VG32, 20) in winter. The oil level should be at 1/2 of the oil window. 5. Regularly check (3-6 months is recommended) couplings, pulleys, etc. If parts are found to be worn or rusted, they should be repaired and replaced immediately. 6. The equipment shall not be repaired during operation.
Correct maintenance is an important guarantee for the safe and reliable operation of the fan and the improvement of its service life. Therefore, Centrifugal fan manufactor When using fans, full attention must be paid. Impeller maintenance: at the initial stage of impeller operation and during all regular inspections, whenever there is an opportunity, the impeller must be checked for cracks, wear, dust and other defects. The impeller must be kept clean whenever possible, large Centrifugal fan The steel wire brush shall be used regularly to remove the dust and rust on the impeller. As the travel time increases, the dust can not be evenly attached to the impeller, which will cause damage to the balance of the impeller and even cause rotor vibration. As long as the impeller is repaired, it needs to be dynamically balanced again. If possible, the portable trial dynamic balancing instrument can be used for on-site balancing. Before dynamic balancing, check whether all fastening bolts are tightened. Since the impeller has been operating in an unbalanced state for a period of time, these bolts may have become loose. Bearing maintenance: frequently check the oil supply of bearing lubricating oil. If the box leaks oil, tighten the bolts of the end cover a little. If this is not enough, you may have to use new sealing packing. When the bearing lubricating oil is in normal use, it should be replaced at least once every six months. When it is used for the first time, it should be done after 200 hours of operation. The second oil change should be done in 1 to 2 months. After that, the lubricating oil should be checked once a week. If the lubricating oil does not deteriorate, the oil change can be extended to 2 to 4 months. The specified brand of lubricating oil (specified on the general drawing) must be used when replacing, The old oil in the oil tank shall be completely drained and cleaned before new oil can be filled. If the fan bearing needs to be replaced, pay attention to the following matters: before installing the new bearing, the bearing and bearing box must be very clean. Place the bearing in the oil with a temperature of about 70~80 ℃ and heat it before installing it on the shaft. Do not force assembly to avoid damaging the shaft. Maintenance of other supporting equipment: see the respective user manual for the maintenance of various supporting equipment, including motors, electric actuators, instruments, meters, etc. These operating instructions are provided by each supporting manufacturer. The manufacturer will pack these instructions together and provide them to the user
The wet electrostatic precipitator is mainly used to purify water vapor, odor, acid mist and other harmful substances in the exhaust gas discharged by the factory. As an air pollution control equipment, it has also been widely used. let's Centrifugal fan manufactor Understand its system composition together. 1. Composition of wet electrostatic precipitator system. According to its working principle, the control system of wet electrostatic precipitator generally includes high pressure system, water treatment system, low pressure heating and hot air purging system, upper computer system, etc. 2. Design of wet electrostatic precipitator system. (1) large Centrifugal fan High voltage system and wet electrostatic precipitator charge the dust through corona discharge of high voltage system. The charged dust reaches the dust collecting plate under the effect of electric field force, and then the dust is removed by regular scouring. (2) Yueyang large Centrifugal fan Water treatment system. This system deals with the problem of secondary water pollution. It is mainly the water discharged after equipment spraying and flushing, which contains a lot of acid substances and fine particles. Direct discharge will cause secondary pollution. The recycling of water in the equipment consists of two steps: neutralization and acid removal, and separation of suspended solids, so that the sewage can be turned into industrial water suitable for spraying. (3) Heating system. The heating system includes insulator incubator heating, hot air purging heating, and the hot air purging system is composed of fan, butterfly valve and heater. When it starts actively, it starts in the order of fan, butterfly valve and heater. When actively closing, it shall be closed in reverse order. (4) Upper computer system. The selected upper computer system is an industrial control computer, and the network front-end computer is used to enable the system to have extraordinary data acquisition and processing capabilities, so as to meet the requirements of wet electrostatic precipitator for centralized management, decentralized control, energy conservation and emission reduction.
large Centrifugal fan The wet electrostatic precipitator mainly has two structural forms. One is to use corrosion-resistant conductive materials (which can be non-metallic materials with excellent conductivity or metal materials with corrosion-resistant characteristics) as the dust collector, and the other is to use non-conductive non-metallic materials as the dust collector by forming a conductive water film through water spray or overflow. Wet electrostatic precipitators can also be divided into cross flow type (horizontal) and vertical flow type (vertical) according to the flow direction of waste gas. The cross flow type is mostly plate structure, Yueyang Centrifugal fan The gas flows in and out in the horizontal direction, and the structure is similar to the dry electrostatic precipitator; The vertical flow type is mostly tubular structure, and the gas flow direction is vertical. Generally speaking, the efficiency of vertical flow wet electrostatic precipitator is twice as high as that of cross flow wet electrostatic precipitator under the condition of the same ventilation cross-sectional area. The dust deposited on the electrode plate can be washed down by water. Wet dust removal can avoid the re flying of captured dust and achieve high dust removal efficiency. Since there is no rapping device, the operation is also more reliable. The device that forms conductive film on the surface of the dust collector by means of water spray or overflow water has problems of corrosion, sludge and sewage treatment. It is only used when the dust concentration of the gas is low and the dust removal efficiency is required to be high; The wet electrostatic precipitator using corrosion-resistant conductive materials as dust collector does not need long-term water spraying or overflow water, Centrifugal fan manufactor Regular flushing is only carried out according to the operating conditions of the system, and only a small amount of water is consumed. This part of water can be recycled, and the dust collection system is basically free of secondary pollution.
large Centrifugal fan The reasons for failure caused by unstable operation are: improper temperature control of insulator box; The gas distributor grid is blocked, and the sediment electrode has too thick scale; Improper adjustment of water film; The oxygen content in the system exceeds the standard. ① Insufficient steam pressure and blocked steam pipeline may cause low temperature of insulator box. In the long run, the insulator surface temperature is low, and tar and dust particles accumulate, causing electric field short circuit. If the temperature of insulator box rises too fast, or the temperature changes violently during operation, the insulator will be cracked. ② Centrifugal fan manufactor If intermittent flushing cannot be carried out as required during operation, the tar accumulated on the sediment pipe wall is difficult to be thoroughly cleaned, which, accumulated over time, not only causes excessive resistance to equipment operation, but also leads to damage to the electric field. ③ During maintenance, the water film is not adjusted as required, the water film is uneven or not thick enough, and after putting into operation, the phenomenon described in fault (4) will occur. The above situation also occurs when the water film is damaged during operation. ④ The reason for the explosion of the electrostatic precipitator is that the oxygen content in the gas exceeds the standard, the mixed explosive gas is formed in the equipment and reaches the explosion limit, and the explosion occurs when encountering electric sparks.
The selection basis of wet dust collector is as follows. ① large Centrifugal fan Dust removal efficiency. Whether the efficiency of wet dust collector is high or not is one of the most important performance indicators to be selected. Under certain conditions, the gas flow, specific dust pollutants, and the gas state have a direct impact on the collection efficiency. ② Operational flexibility. Centrifugal fan manufactor Any operating equipment shall consider its negative flow, and the impact on the capture efficiency when the air flow exceeds or is lower than the design value; Similarly, it is necessary to know how to operate when the dust concentration is unstable or continuously higher than the design value. ③ Hydrophobicity. The purification efficiency of wet dust collector for hydrophobic dust is not high, and generally it is not suitable for the operation at the design value. ④ Adhesion. Wet dust collector can purify cohesive dust, but flushing and cleaning shall be considered to prevent blockage, ⑤ corrosiveness. Anticorrosion measures shall be considered when purifying corrosive gas, ⑥ water consumption. How much water is consumed by the dust remover, sewage treatment and anti freezing measures for water in winter. ⑦ Mud treatment. Mud treatment is an inevitable problem for wet dust collectors, and efforts should be made to reduce the harm of pollution. ⑧ Operation and maintenance. Yueyang Centrifugal fan manufactor Generally, moving or rotating parts inside the dust remover shall be avoided, and it shall be noted that if the gas passes through the channel section too small, it will cause blockage.