Main factors affecting the dust removal efficiency of wet electrostatic precipitator. The effect of electrostatic voltage, water volume and dust concentration on wet electrostatic precipitation efficiency is positive, that is, the dust removal efficiency increases with the increase of voltage, water volume and dust concentration. Among them, voltage has the most significant effect on dust removal efficiency, followed by water volume, and dust concentration has the least effect. The combination of static electricity and water mist can significantly improve the dust removal efficiency. The role of water in wet electrostatic precipitation. The water in wet electrostatic precipitator mainly exists as atomized water droplets. According to domestic research, water mist has a series of effects on the improvement of dust removal efficiency of wet electrostatic precipitator, large Wet dedusting equipment Main mechanism: the water mist can keep the discharge electrode clean and keep the corona vigorous; The mist particles strike the dust collecting electrode to form a thin and uniform water film, Chenzhou Wet dedusting equipment It can prevent the "secondary flying" of low specific resistance dust from tempering high specific resistance dust and prevent the occurrence of "reverse corona"; For the dust with strong viscosity, the electrode can be prevented from sticking; It is also suitable for collecting those flammable and explosive dust. The water mist is sprayed directly to the discharge electrode and corona area, and the discharge electrode also acts as an atomizer. The same power supply can realize corona discharge, water atomization, water mist and dust particle charging, realizing the organic combination of static electricity and water mist. The water mist is directly sprayed to the discharge electrode, which has a high charge. The collision interception, adsorption and coagulation of water mist with high charge mass ratio in the electric field can greatly improve the dust removal efficiency. The water mist strikes the dust collecting electrode to form water flow down, so that the dust collecting electrode is always kept clean, eliminating the vibrating device, and avoiding a series of problems caused by vibrating dust removal in dry dust removal. In the method of spraying water mist to the discharge electrode and corona area to further atomize the water mist, the static electricity does not directly contact the spray device, so there is almost no insulation problem. This method is completely different from the dedusting technology of "corona discharge atomizes water". The latter is almost impossible to insulate due to the direct contact between water and electricity, and it is actually difficult to achieve industrial application. The barbed electrode can produce a strong electrostatic field, and has a good corona discharge capacity. The electrostatic and water mist work together, and has a high dust removal efficiency
large Wet dedusting equipment Common fault: the working medium of the fan in the cement industry often contains a certain amount of homogeneous particles with different sizes and shapes, such as the induced draft fan of the dust removal system and the blower for pneumatic conveying. Because these fans work in the dusty air flow, the dust particles in the air flow will not only wear the fan, but also attach ash on the fan blades, and the wear and ash deposition are uneven. As a result, the balance of the fan rotor is destroyed, which causes the fan vibration and shortens the life of the fan. In serious cases, the fan can not work normally. In particular, the fan blades are most severely worn, Wet dedusting equipment Price It not only destroys the flow characteristics in the fan, but also easily leads to major accidents such as blade fracture and runaway. The wear of transmission parts is also a common problem of fans, including various shafts, rollers, reducers, motors, pumps and other bearing positions, bearing seats, keyways, threads and other parts. The traditional repair welding machine processing method is easy to cause material damage, resulting in deformation or fracture of parts, with greater limitations; Brush plating and spray re machining methods often require outsourcing, which not only requires long repair cycle and high cost, but also can not fundamentally solve the causes of wear (poor impact resistance and yield of metal) because the repair materials are metal materials; Many parts can only be scrapped and replaced, which greatly increases the production cost and inventory of spare parts, leaving the enterprise's good resource advantage idle and wasted
(3) The main faults and causes of the fan may occur during the operation of the fan. For the faults generated, the causes must be quickly identified and solved in time to prevent accidents. Faults in the Operation of 4-72-12 Centrifugal Fan and the Causes Table Fault Name Causes Severe Vibration of Bearing Box 1. The fan shaft is different from the motor shaft, and the coupling is installed askew. 2. The casing or air inlet rubs with the impeller. 3. The foundation stiffness is not enough or firm. 4. Impeller rivet is loose or wheel disc is deformed. 5. The impeller shaft disk and shaft are loose, and the coupling bolt is movable. 6. The connection between casing and bracket, bearing box and bracket, bearing box and seat is loose. 7. The air inlet and outlet pipes of the fan are poorly installed, causing vibration. 8. The rotor is unbalanced. Bearing temperature rise is too high 1. The bearing box vibrates violently. 2. The lubricating grease is poor in quality, deteriorated or overfilled, or contains dust, sand, dirt and other impurities. 3. The tightening force of connecting bolts of bearing cover seat is too large or too small. 4. The shaft and rolling bearing are installed askew, and the front and rear bearings are not concentric. 5. The rolling bearing is damaged. The motor current is too high and the temperature rise is too high. 1. The throttle valve in the air inlet pipe is not closed tightly when driving. 2. The flow exceeds the specified value, or the air duct leaks. 3. The gas density conveyed by the fan is too high. 4. The input voltage of the motor is too low or the power supply is cut off individually. 5. The coupling is improperly connected, the leather ring is too tight or the gap is uneven. 6. Affected by the violent vibration of the bearing box. 7. Affected by deterioration or failure of parallel fans. When the belt slides down, the two pulleys are not in the same plane with each other. Belt runout The distance between two pulleys is too close or the belt is too long.
Main working principles of wet electrostatic precipitator: large Wet dedusting equipment Spray the water mist to the discharge electrode and corona area, the water mist will split and further atomize after being charged in the powerful corona field formed by the barbed electrode, and the collision interception, adsorption and coagulation of electric field force and charged water mist will jointly trap the dust particles, and finally the dust particles will reach the dust collector under the drive of electric field force and be trapped. The water forms a continuous water film on the dust collecting electrode, and the captured dust is washed into the ash hopper and discharged with water. Operating principle of wet electrostatic precipitator. The dedusting process of electrostatic precipitator can be divided into four stages: gas ionization; The dust is charged with ions; Charged dust moves towards the electrode; Remove the dust on the electrode. Only the objects removed by wet electrostatic precipitation are dust and droplets, but their working principles are different due to the differences in physical characteristics between droplets and dust. In principle, Chenzhou Wet dedusting equipment First of all, the existence of water droplets has an impact on the electrode discharge. To form emitting ions, free electrons in the metal electrode must obtain enough energy to overcome the ionization energy and cross the surface barrier to become emitting electrons. It is an effective measure to reduce the surface barrier by bringing water on the electrode surface. After the metal surface is covered with water, the original "metal air" interface is divided into "metal water" interface and "water air" interface. The potential barrier of the latter two interfaces is much lower than that of the former interface. In this way, after the metal surface is filled with water, the original high barrier will be divided into two low barriers, which will greatly weaken the blocking effect of the surface barrier on free electrons and make electrons easy to launch. In addition, Wet dedusting equipment Price Under the action of electric field, various impurity ions in water can easily cross the surface barrier and become emission ions. All of these have changed the electrode discharge effect, enabling corona discharge under low voltage. Secondly, due to the existence of water droplets, the resistance of water is relatively small. When water droplets combine with dust, the specific resistance of dust with high specific electricity decreases, so the working state of wet electrostatic precipitator will be more stable; In addition, since the wet electrostatic precipitator is washed by water flow and has no rapping device, it will not produce secondary dust.
The selection basis of wet dust collector is as follows. ① large Wet dedusting equipment Dust removal efficiency. Whether the efficiency of wet dust collector is high or not is one of the most important performance indicators to be selected. Under certain conditions, the gas flow, specific dust pollutants, and the gas state have a direct impact on the collection efficiency. ② Operational flexibility. Wet dedusting equipment Price Any operating equipment shall consider its negative flow, and the impact on the capture efficiency when the air flow exceeds or is lower than the design value; Similarly, it is necessary to know how to operate when the dust concentration is unstable or continuously higher than the design value. ③ Hydrophobicity. The purification efficiency of wet dust collector for hydrophobic dust is not high, and generally it is not suitable for the operation at the design value. ④ Adhesion. Wet dust collector can purify cohesive dust, but flushing and cleaning shall be considered to prevent blockage, ⑤ corrosiveness. Anticorrosion measures shall be considered when purifying corrosive gas, ⑥ water consumption. How much water is consumed by the dust remover, sewage treatment and anti freezing measures for water in winter. ⑦ Mud treatment. Mud treatment is an inevitable problem for wet dust collectors, and efforts should be made to reduce the harm of pollution. ⑧ Operation and maintenance. Chenzhou Wet dedusting equipment Price Generally, moving or rotating parts inside the dust remover shall be avoided, and it shall be noted that if the gas passes through the channel section too small, it will cause blockage.