Among all kinds of mechanical and electrical equipment in all walks of life in China, the motors matched with fans account for about 60% of the installed capacity of national motors, and the power consumption accounts for about one-third of the total power generation in China. In particular, Wet dust collector manufactor Most fans have the phenomenon of pulling a cart from a horse during use. In addition, due to changes in production and technology, it is necessary to frequently adjust the gas flow, pressure, temperature, etc; Many units still adopt the backward way of adjusting the opening degree of the wind shield or valve to adjust the gas flow, pressure, temperature, etc. In fact, this is to meet the requirements of process and working conditions for gas flow regulation by artificially increasing resistance at the cost of wasting electric energy and money. This backward regulation mode not only wastes valuable energy, but also has poor regulation accuracy, which is difficult to meet the requirements of modern industrial production and services, and has serious negative effects. With the continuous improvement and development of frequency conversion technology in recent ten years. The performance of variable frequency speed regulation is becoming increasingly perfect, major Wet dust collector It has been widely used in AC speed regulation in different fields. It has brought considerable economic benefits to enterprises and promoted the automation process of industrial production.
The wet electrostatic precipitator has been recognized by users due to many advantages in the process of application. It can remove dust and purify waste gas. It is an environmental protection equipment that can be used in a wide range of situations. What steps can we take when using this environmental protection equipment? today Wet dust collector manufactor Let's take a detailed look. 1. First, close the power switch of the wet electrostatic precipitator. When the power indicator is on, the local remote switch will be switched to the local position; 2. Press the fan start button, and then observe whether the fan of the wet electrostatic precipitator rotates correctly. After the fan rotates normally, normal dedusting operation can be started; 3、 major Wet dust collector After a period of time, if you need to clear and discharge the ash, you can press the ash cleaning button on the wet electrostatic precipitator; 4. Turn over the pulse valve to clear the ash, and the screw machine and ash discharge valve will also work together. The above is the whole content of the application process of the wet electrostatic precipitator. What we need to remind us here is that the equipment can be started only after the position is adjusted before it is used. During the dust removal process of the equipment, the humidification function can be started to keep the ground wet, so that the wet electrostatic precipitator can have a better application effect.
3. When installing Type C and Type B, ensure that the two pulley positions are on the same plane, and the flatness tolerance is 0.5mm. 4. When installing Type D, use a dial indicator and feeler gauge to measure the coaxiality of the fan spindle and motor spindle and the parallelism of both ends of the coupling. The coaxiality tolerance of two shafts is 0.2mm, the parallelism tolerance of both ends of the coupling is 0.2mm, and the spacing between two planes of the coupling is 5 to 8mm. 5. After the fan is installed, move the rotor with hand or lever to check whether it is too tight or collided. The test run can be carried out without overtightening or collision. 6. After the motor is installed, the belt pulley or coupling guard shall be installed. If the air inlet is not connected to the air inlet pipe, the guard net or other safety devices (provided by the user) shall also be provided. 7. Other parts shall be installed according to the corresponding positions in the drawing. 8. Add N46 (ISO VG46, 30) in summer and N32 (ISO VG32, 20) in winter. The oil level should be at 1/2 of the oil window.
Main working principles of wet electrostatic precipitator: major Wet dust collector Spray the water mist to the discharge electrode and corona area, the water mist will split and further atomize after being charged in the powerful corona field formed by the barbed electrode, and the collision interception, adsorption and coagulation of electric field force and charged water mist will jointly trap the dust particles, and finally the dust particles will reach the dust collector under the drive of electric field force and be trapped. The water forms a continuous water film on the dust collecting electrode, and the captured dust is washed into the ash hopper and discharged with water. Operating principle of wet electrostatic precipitator. The dedusting process of electrostatic precipitator can be divided into four stages: gas ionization; The dust is charged with ions; Charged dust moves towards the electrode; Remove the dust on the electrode. Only the objects removed by wet electrostatic precipitation are dust and droplets, but their working principles are different due to the differences in physical characteristics between droplets and dust. In principle, Hefei Wet dust collector First of all, the existence of water droplets has an impact on the electrode discharge. To form emitting ions, free electrons in the metal electrode must obtain enough energy to overcome the ionization energy and cross the surface barrier to become emitting electrons. It is an effective measure to reduce the surface barrier by bringing water on the electrode surface. After the metal surface is covered with water, the original "metal air" interface is divided into "metal water" interface and "water air" interface. The potential barrier of the latter two interfaces is much lower than that of the former interface. In this way, after the metal surface is filled with water, the original high barrier will be divided into two low barriers, which will greatly weaken the blocking effect of the surface barrier on free electrons and make electrons easy to launch. In addition, Wet dust collector manufactor Under the action of electric field, various impurity ions in water can easily cross the surface barrier and become emission ions. All of these have changed the electrode discharge effect, enabling corona discharge under low voltage. Secondly, due to the existence of water droplets, the resistance of water is relatively small. When water droplets combine with dust, the specific resistance of dust with high specific electricity decreases, so the working state of wet electrostatic precipitator will be more stable; In addition, since the wet electrostatic precipitator is washed by water flow and has no rapping device, it will not produce secondary dust.
Wet dust collector manufactor In the use of wet electrostatic precipitator, we will encounter problems of one kind or another. If we do not know how to solve them, we will not know what to do. What are the reasons for the failure of wet electrostatic precipitator? Next, I will analyze it for you. (1) major Wet dust collector The causes of electrical failure include: electrical components are damaged, corona electrode is not adjusted properly, and porcelain bushing and post insulator through the wall are damaged. ① The electrical components are damaged, such as the fuse is blown, the high-voltage silicon rectifier tube is broken down or the thyristor is damaged, which can lead to the power failure; If the milliammeter is damaged or the transformer fails, the phenomenon of fault type (3) will occur. ② If the nickel chromium alloy wire is not used, the corona electrode will be rusted and broken after being used for a short time. The tension of corona wire is uneven, the force is uneven, and the overload of individual corona electrode will also cause the corona electrode to break; If the corona electrode is not installed in place, deviates from the center of the settling tube, or has too much scale, the electric field will flash over frequently, or even the operation will be interrupted. ③ If the mechanical properties of the through wall porcelain bushing and post insulator are not up to standard and cannot bear the tension of the upper and lower hangers, the insulator will be damaged and cracked. The insulator box temperature control is unreasonable, and the temperature is low or changes violently, which will also cause the insulator to be damaged and cracked; Excessive scale on the surface of insulator will also cause damage and crack of insulator. The final result is that the electric field is grounded, the operation of the electrostatic precipitator is interrupted, and faults (2) and (4) occur.
Before installation, first prepare the materials and tools for installation, and check the parts of the fan, especially the impeller, main shaft, bearing and other parts. If any damage is found, repair it, and then clean the inside of the bearing box with kerosene. In the process of installation, the following points must be paid attention to: 1. In order to prevent rust and reduce the difficulty of disassembly, some grease or machine oil should be coated on some joint surfaces. 2. When installing the bolts on the joint surface, if there are positioning pins, install the pins and tighten them before tightening the bolts. 3. Check that there should be no tools and sundries falling or left in the casing and other casings. Installed and used by CHANG factory bridge QIAO ISO9001 quality management system certification enterprise of Beijing No. 2 Blower Works 1. When installing the fan, the inlet and outlet must be provided with soft connection, and the weight of the gas transmission pipeline should not be added to the casing. Correct the gap size between the air inlet and the impeller according to the drawing, and keep the shaft in a horizontal position. 2. When installing the soft connection of the air inlet, the bolts of the air inlet itself can be directly used for connection. At this time, the air inlet is fixed by three countersunk screws.