The wet electrostatic precipitator is a new kind of dust removal equipment used to treat micro dust and micro particles, large Wet electrostatic precipitator It is mainly used to remove dust, acid mist, water droplets, aerosols, odor, PM2.5 and other harmful substances in humid gases, and is an ideal equipment for controlling atmospheric dust pollution. The wet electrostatic precipitator is usually referred to as WESP, which has the same basic principle as the dry electrostatic precipitator. It goes through three stages: charging, collection and dust removal. The principle of wet electrostatic precipitator is the same as that of dry electrostatic precipitator, Baise Wet electrostatic precipitator The dust is charged by high-voltage corona discharge, and the charged dust reaches the dust collecting plate/tube under the action of electric field force. The dry electrostatic precipitator mainly deals with dry gas with very low water content, while the wet electrostatic precipitator mainly deals with wet gas with high water content or even saturation. There is a big difference between WESP and DESP in the way of removing the dust collected on the dust collecting plate/pipe. The dry electrostatic precipitator generally uses mechanical rapping or acoustic cleaning to remove the dust on the electrode, while the wet electrostatic precipitator uses regular flushing to remove the dust along with the flow of flushing fluid
How are dust collectors classified, large Wet electrostatic precipitator Do you know how to distinguish it and how to define its economic type? Let's talk about it from these aspects. 1. Dust removal efficiency. Baise Wet electrostatic precipitator Dust removal efficiency refers to the ratio of the amount of dust collected by the dust collector to the amount of dust entering the dust collector. According to the total dedusting efficiency, the dedusters can be divided into: low efficiency dedusters (50~80%), medium efficiency dedusters (80~95%) and high efficiency dedusters (more than 95%). 2. Dust removal resistance. The resistance indicates the pressure loss when the airflow passes through the dust remover. According to the resistance, dust collectors can be divided into low resistance dust collectors (Δ P<500Pa), medium resistance dust collectors (Δ P=500 ~ 2000Pa) and high resistance dust collectors (Δ P=2000 ~ 20000Pa). 3. Economy. Economy is one of the important indexes for evaluating dust remover, which includes equipment cost and operation and maintenance cost of dust remover. Among all kinds of dust collectors, the equipment cost of electrostatic precipitator is the highest, followed by bag type dust collector, Venturi tube dust collector, cyclone dust collector is the lowest electrostatic precipitator: the dust removal efficiency is high, generally above 99%, and the design efficiency is up to 99.99%. The wet dust collector is commonly known as "water dust collector" : The filtration efficiency can reach more than 85%, and the integrated desulfurization and dust remover of stone water film+swirl plate>>about 80% of desulfurization and dust removal can reach as high as about 95%.
While meeting the new standard, the wet electrostatic precipitator can also control the haze fine particles, sulfur trioxide aerosol droplets, organic pollutants, heavy metal pollutants, etc., which has great social benefits. The air pollutant control mode of SCR+ESP/FF+WFGD+WESP is also a relatively effective way to control pollutants in Shangshan Coal fired Power Plant. Wet electrostatic precipitator manufactor Common dust control technologies, among which the dry electrostatic precipitator, the electrostatic fabric composite precipitator and the bag type precipitator are used as the front section dust control technology, cannot guarantee the ultra clean emission of flue gas dust after the desulfurization device, while the wet electrostatic precipitator arranged at the downstream of the wet desulfurization device will be used as a reliable terminal dust control technology. The working principle of wet electrostatic precipitator is similar to that of dry electrostatic precipitator. It is high-voltage corona discharge that charges dust or water mist, and charged particles reach the dust collecting plate under the action of electric field force, large Wet electrostatic precipitator However, in terms of the way of dust, the dry electrostatic precipitator uses mechanical vibration, while the wet electrostatic precipitator uses flushing fluid to flush electricity, washing the dust captured on the dust collection plate into the ash hopper and then discharging the wet electrostatic precipitator. The advantages of the wet electrostatic precipitator are: because the mass and heat transfer processes occur simultaneously in the process of gas and liquid contact, this type of precipitator has the function of dust removal, It also has the function of flue gas cooling and absorption of harmful gases. Suitable for high temperature. High temperature, flammable, explosive and harmful gases; Normal operation and high purification efficiency; Dust and gas that can be used for gathering fog and dust; Exhaust volume balance; Simple structure. Low investment, convenient operation and maintenance.
The key points of factors to be considered in the technical approach to the transformation of wet electrostatic precipitators: the wet electrostatic precipitators built before the mid-1970s could not meet the requirements of the new emission standards because of the low requirements for boiler smoke and dust emissions, the small selection of equipment capacity, the outdated structure of electrostatic precipitators, aging of dust removal equipment, low dust removal efficiency and other reasons, These electrostatic precipitators have a problem of transformation to further improve efficiency. large Wet electrostatic precipitator manufactor The improvement measures for the original equipment should be considered from both technical and economic aspects, and the following technical approaches are generally adopted: 1. Discover the potential of electrostatic precipitator equipment. For example, adjust the rapping cycle and rapping force of the electrode to improve the corona power and reduce the re flying of dust; Improve the uneven distribution of flue gas velocity and readjust the technical parameters of the airflow distribution device; Adjust the control mode or power supply mode of the power supply equipment. 2、 large Wet electrostatic precipitator Combination with other dedusting equipment. That is, a primary precipitator is added before or after the electrostatic precipitator. 3. Increase the capacity (or dust collection area) of the electrostatic precipitator. That is, add an electric field, or increase or widen the electric field of the electrostatic precipitator.
Main working principles of wet electrostatic precipitator: large Wet electrostatic precipitator Spray the water mist to the discharge electrode and corona area, the water mist will split and further atomize after being charged in the powerful corona field formed by the barbed electrode, and the collision interception, adsorption and coagulation of electric field force and charged water mist will jointly trap the dust particles, and finally the dust particles will reach the dust collector under the drive of electric field force and be trapped. The water forms a continuous water film on the dust collecting electrode, and the captured dust is washed into the ash hopper and discharged with water. Operating principle of wet electrostatic precipitator. The dedusting process of electrostatic precipitator can be divided into four stages: gas ionization; The dust is charged with ions; Charged dust moves towards the electrode; Remove the dust on the electrode. Only the objects removed by wet electrostatic precipitation are dust and droplets, but their working principles are different due to the differences in physical characteristics between droplets and dust. In principle, Baise Wet electrostatic precipitator First of all, the existence of water droplets has an impact on the electrode discharge. To form emitting ions, free electrons in the metal electrode must obtain enough energy to overcome the ionization energy and cross the surface barrier to become emitting electrons. It is an effective measure to reduce the surface barrier by bringing water on the electrode surface. After the metal surface is covered with water, the original "metal air" interface is divided into "metal water" interface and "water air" interface. The potential barrier of the latter two interfaces is much lower than that of the former interface. In this way, after the metal surface is filled with water, the original high barrier will be divided into two low barriers, which will greatly weaken the blocking effect of the surface barrier on free electrons and make electrons easy to launch. In addition, Wet electrostatic precipitator manufactor Under the action of electric field, various impurity ions in water can easily cross the surface barrier and become emission ions. All of these have changed the electrode discharge effect, enabling corona discharge under low voltage. Secondly, due to the existence of water droplets, the resistance of water is relatively small. When water droplets combine with dust, the specific resistance of dust with high specific electricity decreases, so the working state of wet electrostatic precipitator will be more stable; In addition, since the wet electrostatic precipitator is washed by water flow and has no rapping device, it will not produce secondary dust.
In order to avoid man-made faults and accidents caused by improper maintenance, prevent the occurrence of natural faults and accidents of fans and motors in all aspects, so as to give full play to the efficiency of equipment and extend the service life of equipment, therefore, the maintenance of fans must be strengthened. (1) Working system of fan maintenance The fan maintenance personnel must pay attention to the following points: 1. The fan can only be operated when the fan equipment is completely normal. 2. If the fan equipment starts after maintenance, pay attention to whether all parts of the fan are normal. 3. Regularly clean the dust, dirt, water and other impurities inside the fan and gas transmission pipeline, and check whether the impeller is worn and rusted, if any, repair and replace it in time. 4. Regularly replace the lubricating oil (recommended 3-6 months). It is recommended to add N46 (ISO VG46, 30) in summer and N32 (ISO VG32, 20) in winter. The oil level should be at 1/2 of the oil window. 5. Check the coupling and belt pulley regularly (3-6 months is recommended), and repair and replace them immediately if parts are worn or rusted. 6. The equipment shall not be repaired during operation.